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Road Salt Rust - Got Me Down

Old Feb 14, 2012 | 08:09 AM
  #1  
Reece's Avatar
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From: Houston
Year: 2001
Model: Cherokee
Engine: 6 cylinder
Default Road Salt Rust - Got Me Down

OK, I admit I let my 4X4 fever cloud my better judgment. I didn't perform due diligence before pulling the trigger on this purchase. Maybe I got suckered.

I crawled under my new purchase last night (2001 Cherokee Sport, 59,000 miles) and discovered way more rust than I wanted. I found dangerously rusty fuel lines around the return canister in the back, rusty brake lines, rusty calipers, rusty rear drive shaft and rusty leaf springs. Aside from the rust, this Jeep is really nice. Is there any remedy for this or should I just unload it and take the loss now rather than later. I can do some of the work myself if it's WORTH doing.
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Old Feb 14, 2012 | 08:19 AM
  #2  
Lowrange2's Avatar
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From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
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Sand blast it, paint it, sell it.
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Old Feb 14, 2012 | 08:24 AM
  #3  
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From: zephyrhills fl
Year: 1989
Model: Cherokee
Engine: 4.0 I6
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If you load some pics of the " bad " areas then we could help alot more.

Brandon
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Old Feb 14, 2012 | 08:43 AM
  #4  
00jeepXJ's Avatar
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From: Kalamazoo, MI
Year: 2000
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Engine: 4.0L with throttle body spacer and cold air intake, bored throttle body, #784 injector upgrade
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Originally Posted by btm24
If you load some pics of the " bad " areas then we could help alot more.

Brandon
x2^
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Old Feb 14, 2012 | 10:38 AM
  #5  
Brett0712's Avatar
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Clean it up and drive it...

I just bought a 97 Country with 98k and did the same thing you did. When I got it home I started poking around more and was pretty upset with all the rust (no body rot though). I just started cleaning it all up, breaking loose anything that was flaking, blasting it, and painting it. My return fuel vapor line is pretty much non-existent, so I ripped it out and put a new one in. I didn't pay much for it, so I'm just fixing what needs to be done so it lasts and am going to drive it into the ground.

I thought about dumping it, but I didn't see the logic in cleaning it up to sell it... Might as well clean it up to make it last then keep it.
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Old Feb 14, 2012 | 10:46 AM
  #6  
89XJDan's Avatar
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From: Murray, UT
Year: 1999
Model: Cherokee
Engine: 4.0 I6
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I live in Minnesota, all of our cars are like that. You'll be fine. Clean up what you don't like, and drive it anyway you want to go.
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Old Feb 14, 2012 | 11:43 AM
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From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
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I'm allergic to rust.
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Old Feb 14, 2012 | 11:46 AM
  #8  
89eliminator's Avatar
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From: IN
Year: 1989 Comanche
Model: Cherokee
Engine: 4.0
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im curious to see this "rust". odds are, its probably not that bad compared to what we have to deal with up here.
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Old Feb 14, 2012 | 02:44 PM
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Year: 2005
Model: Grand Cherokee (WK)
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I agree. Whats rusty to some may not be to others. As long as there's no major rust in structurally important areas, I'd keep it.
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Old Feb 14, 2012 | 02:47 PM
  #10  
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Check out stuff called Ospho. Here's the link http://ospho.com/index.htm

It converts any surface rust and its pretty cheap. I've used it and it works well.
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Old Feb 15, 2012 | 08:46 PM
  #11  
whiteknuckleXJ's Avatar
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From: Kirkwood, NY
Year: 1991
Model: Cherokee
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Rust? You live in Houston?(Texas,I presume?) Come up to New York and look under the vehicles up here. JUNK! It's very common to replace rusted lines on a vehicle only five years old up here.
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Old Feb 16, 2012 | 06:05 AM
  #12  
Reece's Avatar
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From: Houston
Year: 2001
Model: Cherokee
Engine: 6 cylinder
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Is there a kit with all the steel brake and fuel lines I can buy as a unit or will I have to cut, bend and flare them myself. I'm tending toward replacing them all, along with the rubber parts on the fuel return canister (is that the correct term)?
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Old Feb 16, 2012 | 06:55 AM
  #13  
caged's Avatar
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From: Northern Ontario, Canada
Year: 1990, 1999, 2000
Model: Cherokee
Engine: 4.0
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your jeep is rusty because it's been sitting. with only 59k miles, they never drove the damn thing.

i bought a 93 xj with 150k kms (about 90k miles) and same thing, rust, but some body rot. it's never been driven much).

i say fix the lines, check the floor everywhere and above the cat for rot.
if there's none, replace the lines and build it up, sounds like you found a nice low mile jeep.
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Old Feb 16, 2012 | 10:41 AM
  #14  
alnielsen's Avatar
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From: DuPage County, IL
Year: 1994
Model: Cherokee
Engine: 4.0L I6 HO
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I may be wrong, but from what your describing, it's just surface rust. The kind that you see on the brake rotors when you haven't driven for a couple of days. No big deal.
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Old Feb 27, 2012 | 06:06 AM
  #15  
Reece's Avatar
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From: Houston
Year: 2001
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How important are the rear axle bump stops?

Pictures of my rust mostly in the rear.



From what I've read, it's probably not beyond fixing, eh?

Last edited by Reece; Feb 27, 2012 at 06:11 AM.
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