My first weld!!!
Thread Starter
Senior Member
Joined: Dec 2011
Posts: 851
Likes: 0
From: Riverside county
Year: 89' soon to be
Model: Cherokee
Engine: 4.0 HO 167k miles
Bought a cheap welder from Harbor Freight. Its a 90amp flux wire. Going to shorten my bumper brackets and started cutting the wrong side! So I welded it back.... Is it welded??? Any advice, criticism, be gentle please!
CF Veteran
Joined: Jan 2012
Posts: 1,117
Likes: 1
From: New Hampshire
Year: 1999
Model: Cherokee
Engine: 4.0L
U can try making small circular motions and keep a nice short arc or u can do zig zags and hold each edge of the plate and slowly move down your workpiece but watch your travel speed. Its hard for me to explain it with word but i could show u better in person but im sure others here will explain better with words
CF Veteran

Joined: Oct 2010
Posts: 2,150
Likes: 12
From: Ontario, Canada
Year: 1989 Laredo
Model: Cherokee
Engine: 4.0 L 6 Renix
Good show for your 1st weld. Your next will be even better.
Now grind it out again and brush both surfaces of any soot from the 1st go round.
Turn up your heat a little more. Point you nozzle about 10 - 15 deg in the direction you are heading. Pop down your helmet and go again trying to maintain heat into both pieces. You may have to weave a little, very little. Not too fast a pace laying an even bead behind you. Knock off the slag from the flux and post another pic. Practice. You will get better and better.
Now grind it out again and brush both surfaces of any soot from the 1st go round.
Turn up your heat a little more. Point you nozzle about 10 - 15 deg in the direction you are heading. Pop down your helmet and go again trying to maintain heat into both pieces. You may have to weave a little, very little. Not too fast a pace laying an even bead behind you. Knock off the slag from the flux and post another pic. Practice. You will get better and better.
Senior Member
Joined: May 2011
Posts: 590
Likes: 1
From: Metro Detroit
Year: 1993
Model: Cherokee
Engine: 4.7 Hesco stroker
I found what works best for is to use the "lower case e" pattern, basically just draw a continuous string of eeeeee's. Seems to get good penetration and looks the cleanest. This is coming from a very novice welder.
Trending Topics
Thread Starter
Senior Member
Joined: Dec 2011
Posts: 851
Likes: 0
From: Riverside county
Year: 89' soon to be
Model: Cherokee
Engine: 4.0 HO 167k miles
CF Veteran
Joined: Dec 2010
Posts: 9,897
Likes: 2
From: shawnee,ks
Year: 1993
Model: Cherokee
Engine: 4.0
For flux welding the best motion is simply to just go straight, or use a small \/\/\/\ motion but otherwise if you make motions it in most cases will contaminate the weld pool. The patterns talked about above are great for mig being that its a much cleaner process.
For your first weld it looks like you need to run hotter and be a little more consistent with your speed along with spread the weld evenly on each price you are welding together. Also prep is big, any mill scale or coatings on the metal need to be removed at the weld site before you start otherwise the current won't flow even and consistent.
I started with the exact same welder as you are now. You have a good start and the best way to get better at welding is to just weld more and more till you get it down.
Good luck!!
For your first weld it looks like you need to run hotter and be a little more consistent with your speed along with spread the weld evenly on each price you are welding together. Also prep is big, any mill scale or coatings on the metal need to be removed at the weld site before you start otherwise the current won't flow even and consistent.
I started with the exact same welder as you are now. You have a good start and the best way to get better at welding is to just weld more and more till you get it down.
Good luck!!
CF Veteran
Joined: Oct 2010
Posts: 1,889
Likes: 2
From: Long Island N.Y.
Year: 1999
Model: Cherokee
Engine: I6 4.0
Not bad for a for a first weld like mentioned above turn the heat up more and focus the wire doing weaving back and forth onto each peice go slow watch the puddle once you see a molten puddle forming more down the peice more just take your time and youll get better heres a pic of my weld ive been welding for about 2 years and about 5 months on my lincoln 125 pro mig this is my first attempt at the puddle effect this metal was 3/16 thick


Thread Starter
Senior Member
Joined: Dec 2011
Posts: 851
Likes: 0
From: Riverside county
Year: 89' soon to be
Model: Cherokee
Engine: 4.0 HO 167k miles
Originally Posted by 99 Purple XJ
Not bad for a for a first weld like mentioned above turn the heat up more and focus the wire doing weaving back and forth onto each peice go slow watch the puddle once you see a molten puddle forming more down the peice more just take your time and youll get better heres a pic of my weld ive been welding for about 2 years and about 5 months on my lincoln 125 pro mig this is my first attempt at the puddle effect this metal was 3/16 thick
Senior Member
Joined: Jan 2012
Posts: 622
Likes: 0
From: Lockhaven PA
Year: 1998
Model: Cherokee
Engine: 4.0
crank the heat all the way up and run ur wire speed at about 50% with flux core you dont wanna do much more than a vvvv type of weave and try and leave alittle gap with lower powered welders it will help a lot with penatration, i run sheilded flux core every day at work and its diffrent contolling the puddle compared 2 mig
Thread Starter
Senior Member
Joined: Dec 2011
Posts: 851
Likes: 0
From: Riverside county
Year: 89' soon to be
Model: Cherokee
Engine: 4.0 HO 167k miles
Originally Posted by outlawtr450
crank the heat all the way up and run ur wire speed at about 50% with flux core you dont wanna do much more than a vvvv type of weave and try and leave alittle gap with lower powered welders it will help a lot with penatration, i run sheilded flux core every day at work and its diffrent contolling the puddle compared 2 mig
Thread Starter
Senior Member
Joined: Dec 2011
Posts: 851
Likes: 0
From: Riverside county
Year: 89' soon to be
Model: Cherokee
Engine: 4.0 HO 167k miles
Originally Posted by Juan4you
Got the speed to about%50, mine has a low and hi. Tomorrow I will run it on high. Gonna finish my brackets. Really though, I want expecting so much advice! This really helps




