Cooling system upgrade
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Senior Member
Joined: Jun 2012
Posts: 595
Likes: 0
From: Rome, GA
Year: 1990
Model: Cherokee
Engine: 4.0
I hope I put this in the right spot. If not, mods feel free to move it.
Hey folks, I don't know if this has been discussed before but, I did a search and didn't find anything.
I found some people from crossedup4x4.com at the local Burger King this evening and received some advice on how to improve my engine cooling system and it looks to be a relatively easy fix.
As most or possibly all of you know, the inherent over heating problems associated with the type of cooling system like what is on my 90 XJ.
Their suggestion was to buy a radiator for a newer year XJ that has a filler neck/radiator cap, eliminate the OE plastic bottle by cutting and capping the lines going to it, and installing a small generic overflow bottle to connect to the nipple under the cap.
I'm planning on replacing my water pump anyway so I figure I'll do all that at the same time.
Hey folks, I don't know if this has been discussed before but, I did a search and didn't find anything.
I found some people from crossedup4x4.com at the local Burger King this evening and received some advice on how to improve my engine cooling system and it looks to be a relatively easy fix.
As most or possibly all of you know, the inherent over heating problems associated with the type of cooling system like what is on my 90 XJ.
Their suggestion was to buy a radiator for a newer year XJ that has a filler neck/radiator cap, eliminate the OE plastic bottle by cutting and capping the lines going to it, and installing a small generic overflow bottle to connect to the nipple under the cap.
I'm planning on replacing my water pump anyway so I figure I'll do all that at the same time.
CF Veteran
Joined: Feb 2010
Posts: 12,367
Likes: 23
From: Oroville, CA
Year: 1995
Model: Grand Cherokee
Engine: 4.0 with all of the noise and clatter
It is an improvement over the surge tank system, and it is easier to burp all of the air out of the cooling system.
Thread Starter
Senior Member
Joined: Jun 2012
Posts: 595
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From: Rome, GA
Year: 1990
Model: Cherokee
Engine: 4.0
I was looking up new radiators and in the description, most of them say: 2 row wo/EOC, with TOC. Is this the correct setup I need?
Also.............should I spend the extra money for one with aluminum tanks rather than plastic ones?
Also.............should I spend the extra money for one with aluminum tanks rather than plastic ones?
CF Veteran
Joined: Feb 2010
Posts: 12,367
Likes: 23
From: Oroville, CA
Year: 1995
Model: Grand Cherokee
Engine: 4.0 with all of the noise and clatter
EOC= engine oil cooler, you most likely don't have one. TOC= transmission oil cooler, only if you have an automatic. I would go for the aluminum tanks, they transfer heat a lot better than plastic and are less prone to crack.
Thread Starter
Senior Member
Joined: Jun 2012
Posts: 595
Likes: 0
From: Rome, GA
Year: 1990
Model: Cherokee
Engine: 4.0
Yeah, I had pretty much decided on the aluminum tanks. The aluminum tank version is about $100 more but, worth the peace of mind. The only thing I'm stuck on, is how to cap the lines going to the surge tank once I cut them. Any suggestions?
CF Veteran
Joined: Feb 2010
Posts: 12,367
Likes: 23
From: Oroville, CA
Year: 1995
Model: Grand Cherokee
Engine: 4.0 with all of the noise and clatter
Search on this site and you will find a lot of info of how to do the swap. You could also check out http://www.go.jeep-xj.info/index.htm for detailed write ups.
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CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
there is also a write up here, its for a standard(manual) but the only differance is the cooler part.
https://www.cherokeeforum.com/f2/ren...d-shift-63044/
https://www.cherokeeforum.com/f2/ren...d-shift-63044/
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