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Chop top with out welding?

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Old 02-11-2012, 06:11 PM
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Default Chop top with out welding?

How hard is it to chop the back of the xj without welding it up? Could I use a **** ton of silicone or glue and body filler?

Last edited by XJ BoSS; 02-11-2012 at 07:27 PM.
Old 02-11-2012, 06:33 PM
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if you are undertaking a project like that you need to weld. the structure will need to be stiffened.better yet caged as well if you want it to last at all.
Old 02-11-2012, 06:36 PM
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Originally Posted by Rhutchinson609
How hard is it to chop the back of the zj without welding it up? Could I use a **** ton of silicone or glue and body filler?
wow
Old 02-11-2012, 06:47 PM
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Yeah you can do it, If you put silicone over chicken wire it'll hold up stronger than any weld will for sure. Super glue is known to break when bonding metal but if you use enough it shouldnt break. I mounted my leaf springs with superglue

Last edited by Bossokee; 02-11-2012 at 06:50 PM.
Old 02-11-2012, 06:54 PM
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Originally Posted by Bossokee
Yeah you can do it, If you put silicone over chicken wire it'll hold up stronger than any weld will for sure. Super glue is known to break when bonding metal but if you use enough it shouldnt break. I mounted my leaf springs with superglue
Dont forget the big league bubble gum works pretty good too
Old 02-11-2012, 07:18 PM
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Originally Posted by dogger15
Dont forget the big league bubble gum works pretty good too
That and add some Hopes and dreams for good measure...
Old 02-11-2012, 07:22 PM
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Originally Posted by Rhutchinson609
How hard is it to chop the back of the zj without welding it up? Could I use a **** ton of silicone or glue and body filler?
i hope this is a joke.
Old 02-11-2012, 07:27 PM
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All i was asking is what could i use. I know i can do it Without welding. Whether it will will last a lifetime is another story. But thats not what im worried about right now. This is gonna turn into a daily Driver and Trail rig. That im not gonna be afraid to beat To hell and back. The reason i want to do it is for functionality. And thanks for being "helpful"...
Old 02-11-2012, 07:28 PM
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Oh meant an xj btw
Old 02-11-2012, 07:54 PM
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Alright man I'm gonna start this with a thread nomination.

Now onto my "knowledge" of the topic, the roof and everything you'd be cutting at is a pretty large part of the structural integrity of the rig. Without welding you're never gonna be able to fab the correct bracing and supports to have that thing last and be safe.

So in a nutshell, no silicone isn't your answer here, I wouldn't use silicone to fix a leaky sink let alone be responsible for structural support on anything....especially this.
Old 02-11-2012, 08:01 PM
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I didn't mean silicone, just some strong glue, I understand welding would be better but I don't have the option. Now this probably won't even happen I'm just kicking the idea around
Old 02-11-2012, 08:13 PM
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no you cant.

everyone has answered that for you. go buy a welder or something
Old 02-11-2012, 08:14 PM
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and how do you have 1600 post and dont know this very simple knowledge...

even consider this common sense
Old 02-11-2012, 08:28 PM
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Originally Posted by Rhutchinson609
I didn't mean silicone, just some strong glue, I understand welding would be better but I don't have the option. Now this probably won't even happen I'm just kicking the idea around
Male friends that have a welder or go buy one. They aren't that expensive
Old 02-11-2012, 08:37 PM
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this is a huge project.

you need the truck to be ridged.... a cage is pretty much a must.

if you dont have a cage than plating or lots of gussets... welding seems.

lots of bracing

you need to think. im cutting out steel so its going to make it weaker. im turning a vehicle basically into a pickup that was once a SUV. I need to strengthen the truck in all the areas that are left to keep this thing from twisting into nothing.

NOT GLUE

if you glue that truck.... even that 3m body bond crap it will fold up on you on the trail or in a car accident. you need to do some more research on this topic or consider avoiding the chop.


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