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Totally custom poser ZJ Orvis grill

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Old 04-14-2012, 08:53 PM
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Default Totally custom poser ZJ Orvis grill

This is something i have always wanted to do and today i found this in the scrap hopper at work! i had to power sand as much of the nasty white paint as i could. this is as far as i got tonite but tommorow i will find a way to fasten the inserts into the grill (any ideas appreciated).









Old 04-14-2012, 09:42 PM
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Looks sic bro, I actually really like it!

keep an eye on your thermostat for awhile, that expanded looks like it 60% open, meaning 40% of the surface area is closed. Not trying to talk **** at all, just a warning, I almost toasted a dodge Dakota with a custom grille once
Old 04-14-2012, 09:54 PM
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paint it a darker red then your truck to contrast, or black to match the grill
Old 04-14-2012, 10:11 PM
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I did something similar...i used apoxy and some of the mesh to hold it in...did mine from the inside too...ill take a pic tomarro for ya

Last edited by Sickzj; 04-15-2012 at 07:15 PM.
Old 04-15-2012, 07:28 PM
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I cant upload it here but its in my pics...
Old 04-16-2012, 05:12 PM
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well i really liked the idea of painting it red so i did that after work today, and i used a clear silicone caulking glue to hold them in. This is how it turned out, pretty soon i want to make a bumper to match CANT BEAT FREE $0.00




Last edited by Jordan1996 ZJ; 04-16-2012 at 05:15 PM.
Old 04-16-2012, 05:15 PM
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Looks nice.
Old 04-16-2012, 05:33 PM
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At first i thought i was gonna hate it but honestly i think it looks FING sick! I have an extra grille i busted one of the little bars in when a recovery strap snapped back i might try it but white for my white zj!
Old 04-20-2012, 10:11 PM
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hey man you mind snapping a few pics of the back side and all that im gonna attempt mine tomorrow and just curious if there was anything that hung up on you or was tough or anything you wish you did different..
Old 04-21-2012, 06:08 PM
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yea i can get some pics in a minute

one thing i didnt like about what i did was i cant put the two screws into the front of the grill so ive only got the two on top it doesnt flop in the wind or any thing just the little things that erritate me

Last edited by Jordan1996 ZJ; 04-21-2012 at 06:17 PM.
Old 04-23-2012, 06:16 PM
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I thought that it would look pretty bad but once you got it all together I really do like it. I may have to do something like it once I get a grill first.
Great Job!
Old 04-23-2012, 07:49 PM
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I like the idea but my white zj with chrome grille and black paint looks.... Ehhhh ima try it white
Old 04-23-2012, 09:14 PM
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glad to be of assistance
Old 04-25-2012, 02:56 PM
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very cool. I thought initially you removed the grill blades then I figured out you installed the mesh over them. Good support for the inserts. looks cool.
Old 04-25-2012, 05:43 PM
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Looks good. I did something similar on my xj, but I used the wire mesh that they put down before they lay concrete or grout for tiles... its a little thinner but it worked. I also used it to make a lower grill insert on my accord. For bot I was able to bend it around the inside of the grill/bumper to hold it in place. I really like the clear caulk idea though. Hope it works out for ya...


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