Roof Rack
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Joined: Nov 2009
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From: St. Clair Shores, MI
Year: 1999
Model: Cherokee
Engine: Inline 6

Followed the links and warthogs inst. What do you guyas think ? ran the wires through the rack and into the car

During paint .. used the rhino liner paint
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CF Veteran
Joined: Nov 2009
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From: St. Clair Shores, MI
Year: 1999
Model: Cherokee
Engine: Inline 6
N e body have n e ideas what else to do to it.....mmm i bought 1/2 rigid conduit for the cross rails.. just havent got around to doing it
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From: West Valley
Year: 1998
Model: Cherokee (XJ)
Engine: 4.0
I copied Warthogs as well with a few modifications. I used 1/2" emt cut to the frame width, flattened the last 1" of the ends in a vice and bolted them to the frame with 1/4" bolts and nylon lock nuts. After they were attached I rolled the ends of the crossbars down around the 3/4 (I think 1" is overkill) frame and filed them to smooth them up, it gave it a real clean look while providing a lot of stability.
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Joined: Sep 2009
Posts: 575
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From: Virginia
Year: 2000
Model: Cherokee
Engine: 4.0 inline 6
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CF Veteran
Joined: Nov 2009
Posts: 1,103
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From: St. Clair Shores, MI
Year: 1999
Model: Cherokee
Engine: Inline 6
Nice ... thats exactly what i planned on doing just didnt get around to it... i have 6 1/2" 5ft bars of conduit to do that.... you said u used vice grips on the last inch... looks great
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From: West Valley
Year: 1998
Model: Cherokee (XJ)
Engine: 4.0
Thanks man, I pinched them in a bench vice. Make sure you have a center line so both ends get pinched exactly the same.
Last edited by Desert Rat; May 14, 2010 at 07:35 PM.
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From: Keesler AFB, MS
Year: 1998 XJ
Model: Cherokee
Engine: 4.0L
Yea i would put some 1/2" rigid down for the floor, you plan on mounting anything like lights, shovel or highlift jack up their? Again great job and Yes Desert Rat it feels great after you tell people you built it and they say "Wow i thought you bought that some where" or "where did you buy that rack?".
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