Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.
Old Sep 18, 2015, 12:33 PM
How-Tos on this Topic
Last edit by: IB Advertising
See related guides and technical advice from our community experts:

Browse all: Jeep Cherokee XJ Exterior Guides
Print Wikipost

Rear Fenders & Lower Quarters Cut & Fold Combo Write-Up...

Thread Tools
 
Search this Thread
 
Old Mar 7, 2013 | 08:26 PM
  #31  
Cherokeekid4x4's Avatar
CF Veteran
 
Joined: Feb 2012
Posts: 2,652
Likes: 2
From: Kansas
Year: 1994
Model: Cherokee
Engine: 190-hp, 4.0-liter I-6
Default

Going to be doing this soon. Good write up. If I mess up ill just cut it and weld something in lol
Reply
Old Mar 12, 2013 | 04:04 PM
  #32  
NewJerseyXJ609's Avatar
CF Veteran
 
Joined: Jul 2009
Posts: 2,522
Likes: 0
From: New Jersey
Year: 2000
Model: Cherokee
Engine: l6 HO
Default

SUB'd!

Thanks for this! Im already cut+folded but i really want to do the lower portion too. perfect write up.
Reply
Old Mar 13, 2013 | 11:59 AM
  #33  
1ABrian's Avatar
CF Veteran
 
Joined: May 2010
Posts: 1,013
Likes: 1
From: New Hampshire
Year: 1997
Model: Grand Cherokee
Engine: 4.0
Default

seems like the hottest post for this task here. Pics and details are spot on and most helpful. Nice work
Reply
Old Mar 13, 2013 | 06:15 PM
  #34  
jeepxj24's Avatar
Junior Member
 
Joined: Nov 2010
Posts: 87
Likes: 0
From: Carson City, NV
Year: 1989
Model: Cherokee
Engine: 4.0
Default

Very nicely done.. This is the next thing I have planned for mine after my axles are done.
Reply
Old Apr 11, 2013 | 09:48 PM
  #35  
cliffdiver96's Avatar
Member
 
Joined: Jan 2011
Posts: 160
Likes: 0
From: Trumbull, Ct
Year: 1994
Model: Cherokee
Engine: 4.0
Default

Very nice!! Going to try and tackle this project next weekend
Reply
Old Apr 12, 2013 | 12:19 AM
  #36  
ArmyGuy's Avatar
Member
 
Joined: Jul 2012
Posts: 145
Likes: 0
From: Farmington, MN
Year: 1996
Model: Cherokee
Engine: 4.0
Default

Nice write up. Crazy how much mud and dirt ends up down in the corner huh! I think I had about a good inch of dirt/rust down there.
Reply
Old Apr 19, 2013 | 07:16 PM
  #37  
lukes_ranger's Avatar
Junior Member
 
Joined: Oct 2012
Posts: 61
Likes: 0
Model: Cherokee
Default

Is this inspection legal? I'm in Maine?
Reply
Old Apr 20, 2013 | 10:26 PM
  #38  
NatetheOgre's Avatar
Member
 
Joined: Dec 2012
Posts: 176
Likes: 0
From: Santa Cruz, CA
Year: 1995
Model: Cherokee
Engine: 4.0
Default

Great write up, I will be using this when I do my cut and fold within the near future.

Thanks again.
Reply
Old Apr 20, 2013 | 11:13 PM
  #39  
kbphillips03's Avatar
Junior Member
 
Joined: Sep 2011
Posts: 55
Likes: 0
From: omaha
Year: 1998
Model: Cherokee
Engine: 4.0
Default

im gonna try and do this in the am..got the fronts trimmed this morning
Reply
Old Apr 21, 2013 | 08:06 PM
  #40  
blankdeluxe's Avatar
Senior Member
 
Joined: Oct 2010
Posts: 562
Likes: 1
From: Pagosa Springs, Colorado
Year: 88-ish
Model: Cherokee
Engine: 4.0 I6
Default

Nice write-up. I just chopped mine all the way off and then welded in some new pieces while I had my floor out. Took way too long. Looks like this is a much easier route to go.
Reply
Old Apr 27, 2013 | 10:24 PM
  #41  
HS00XJ's Avatar
CF Veteran
10 Year Member
 
Joined: Apr 2012
Posts: 1,843
Likes: 2
From: Ross Vegas, Ga
Year: 2000
Model: Cherokee
Engine: 4.0 w/ tupy head
Default

Ok so i did the cut and fold on my rear quaters.what is everyone doing with thesquare unibody left behind the shackles.is it a major part of the structure? Can it be cut off?im building a bumper and its hanging lower than i like.just dont want to weaken anything.thanks

Rear Fenders & Lower Quarters Cut & Fold Combo Write-Up...-forumrunner_20130427_232211.jpg



Rear Fenders & Lower Quarters Cut & Fold Combo Write-Up...-forumrunner_20130427_232248.jpg



Rear Fenders & Lower Quarters Cut & Fold Combo Write-Up...-forumrunner_20130427_232320.jpg



Rear Fenders & Lower Quarters Cut & Fold Combo Write-Up...-forumrunner_20130427_232349.jpg
Reply
Old May 1, 2013 | 12:01 AM
  #42  
Cnwxj's Avatar
Senior Member
 
Joined: Jan 2011
Posts: 596
Likes: 0
Model: Cherokee
Default

Originally Posted by HS00XJ
Ok so i did the cut and fold on my rear quaters.what is everyone doing with thesquare unibody left behind the shackles.is it a major part of the structure? Can it be cut off?im building a bumper and its hanging lower than i like.just dont want to weaken anything.thanks
I think I'm going to box that all in. I had the same thought. Just cut the ear off the side and square it off. I plan on finishing mine this weekend, I'll take pictures.
Reply
Old May 1, 2013 | 06:06 AM
  #43  
HS00XJ's Avatar
CF Veteran
10 Year Member
 
Joined: Apr 2012
Posts: 1,843
Likes: 2
From: Ross Vegas, Ga
Year: 2000
Model: Cherokee
Engine: 4.0 w/ tupy head
Default

Originally Posted by Cnwxj

I think I'm going to box that all in. I had the same thought. Just cut the ear off the side and square it off. I plan on finishing mine this weekend, I'll take pictures.
Yeah it looks unfinished ill probably hide it with my bumper.im interested to see what you do
Reply
Old May 2, 2013 | 12:02 AM
  #44  
CalstateXJ's Avatar
Member
 
Joined: Aug 2012
Posts: 217
Likes: 0
From: Tustin, California
Year: 2001
Model: Cherokee
Engine: 4.0 120,000 miles
Default CNF

Look good. great job. I'm about to start mine next week.
Thanks for the Pic.
Ck
Reply
Old May 25, 2013 | 01:40 PM
  #45  
xj^REMY's Avatar
Thread Starter
Seasoned Member
 
Joined: Sep 2010
Posts: 416
Likes: 0
From: CT
Year: 1998
Model: Cherokee
Engine: 4.0
Default

I haven't been active on here lately, but thanks for all the compliments! Really glad this write-up has served it's purpose & has been useful to all those who've needed it. Appreciate the positive feedback & pics of different rigs with this mod.

For those wondering about welding that area, it's definitely an alternative to riveting, or even folding anything. If I had a welder then (I do now... HOBART 190 FTW!!), I would've welded in some plate. Only thing to keep in mind, is not to burn through the thin body panels.

HS00XJ, to me it seems to be somewhat reinforcing to the shackle box, & since most bumpers cover that area, I wouldn't mess with it.

I'll be modeling my bumper build after this one...





IMO, THE best looking, built, & strongest bumper I've seen.

Last edited by xj^REMY; May 25, 2013 at 01:44 PM.
Reply



All times are GMT -5. The time now is 09:10 AM.