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My first EMT roof rack

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Old Feb 17, 2012 | 07:40 PM
  #1  
jeep4lf's Avatar
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Joined: Dec 2011
Posts: 250
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From: Bozeman, MT
Year: 1997
Model: Cherokee
Engine: 4.0 inline 6
Default My first EMT roof rack

Parts needed/used

grinder (or just a way to cut EMT)
hammer (or vise grips to pinch ends of EMT)
drill
screws (I used 3/4 inch self tapping)
EMT i used 7, 10 ft long, 3/4 inch thick



My first EMT roof rack-image-846437136.jpg




heres my bs general directions


if you want me to draw them up better if you would like to use them let me know.


so to start off,
measure them out
mark your cuts
cut away


My first EMT roof rack-image-2258017526.jpg


using a cheap grinder


My first EMT roof rack-image-849125445.jpg



first cuts



My first EMT roof rack-image-251620359.jpg


second cuts




next use the hammer to smash down the sides so you can use the screws



My first EMT roof rack-image-1675624010.jpg


heres my hammer


(wish i used vice grips)





screwing together


start by doing the 4 corners on the bottom and the top
next space out the middle bars on the bottom



My first EMT roof rack-image-1056029450.jpg


trying to space them out



My first EMT roof rack-image-2168786404.jpg


just checking how it fit on the top



then i put the top and bottom together



My first EMT roof rack-image-344530806.jpg


i did this by just doing the 4 corners


then throw the rest of the sides on



My first EMT roof rack-image-3454433114.jpg


half way done


i just used U bolts to hold it on using the factory bars



My first EMT roof rack-image-3047022981.jpg


finished front (halfway)




My first EMT roof rack-image-747368639.jpg


finished back (halfway)


I still want to;
add 3 more bars on the front and back sides for stability
ad a cross brace on the back for stability
add some lights on the front bar
paint it black
grind off the sides so i dont cut myself anymore
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Old Feb 17, 2012 | 07:44 PM
  #2  
jeep4lf's Avatar
Thread Starter
Seasoned Member
 
Joined: Dec 2011
Posts: 250
Likes: 1
From: Bozeman, MT
Year: 1997
Model: Cherokee
Engine: 4.0 inline 6
Default

total cost with a ryobi drill and ryobi grinder screws and EMT, 130

cost if you just bought EMT and screws less than 50
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