My first EMT roof rack
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 250
Likes: 1
From: Bozeman, MT
Year: 1997
Model: Cherokee
Engine: 4.0 inline 6
Parts needed/used
grinder (or just a way to cut EMT)
hammer (or vise grips to pinch ends of EMT)
drill
screws (I used 3/4 inch self tapping)
EMT i used 7, 10 ft long, 3/4 inch thick

heres my bs general directions
if you want me to draw them up better if you would like to use them let me know.
so to start off,
measure them out
mark your cuts
cut away

using a cheap grinder

first cuts

second cuts
next use the hammer to smash down the sides so you can use the screws

heres my hammer
(wish i used vice grips)
screwing together
start by doing the 4 corners on the bottom and the top
next space out the middle bars on the bottom

trying to space them out

just checking how it fit on the top
then i put the top and bottom together

i did this by just doing the 4 corners
then throw the rest of the sides on

half way done
i just used U bolts to hold it on using the factory bars

finished front (halfway)

finished back (halfway)
I still want to;
add 3 more bars on the front and back sides for stability
ad a cross brace on the back for stability
add some lights on the front bar
paint it black
grind off the sides so i dont cut myself anymore
grinder (or just a way to cut EMT)
hammer (or vise grips to pinch ends of EMT)
drill
screws (I used 3/4 inch self tapping)
EMT i used 7, 10 ft long, 3/4 inch thick

heres my bs general directions
if you want me to draw them up better if you would like to use them let me know.
so to start off,
measure them out
mark your cuts
cut away

using a cheap grinder

first cuts

second cuts
next use the hammer to smash down the sides so you can use the screws

heres my hammer
(wish i used vice grips)
screwing together
start by doing the 4 corners on the bottom and the top
next space out the middle bars on the bottom

trying to space them out

just checking how it fit on the top
then i put the top and bottom together

i did this by just doing the 4 corners
then throw the rest of the sides on

half way done
i just used U bolts to hold it on using the factory bars

finished front (halfway)

finished back (halfway)
I still want to;
add 3 more bars on the front and back sides for stability
ad a cross brace on the back for stability
add some lights on the front bar
paint it black
grind off the sides so i dont cut myself anymore
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