Search and destroy

This is my first real by my self fab project. I wanted to build a bumper but, not wanting to cut my 1/4 panels because of my rusty flex flares i had to figure out a way to use the stock end caps and I Want it to look clean. So I got some 1.5x3" square tubing and started. Not that hard to get the first part started except the holes for the bracket was a pain. I tacked up everything and got it solid at school with a better welder ( I wouldn't trust a 110 welder for a critical tow point). I then took the end caps off my bumper to slip it on easily and get everything where I want it. I then cut the stock bumper to clear the high clearance hitch. It's tacked on as of now. I am going to school and welding it on solid there. I'm also adding gussets to the side of it. Then I will have to mount the bumper on the tube along with the brackets that will come out to the tire rack. Then I can mount my tire rack I've made already on.
I'm adding bearing to the tire rack along with a hook type latch to secure it. I then need to make the 3rd brake light housing that I'm putting over the tire on along with a license plate bracket and light.
For all of you who are thinking what about a frame tie in, well that comes next. After the bumper is all done I'm going to make plates with the bolt welded to it for a nut strip alternative. Then a piece of flat strap that goes to the bumper.

Search and destroy

Didn't really get a ton done today. I welded and gusseted the hitch up in school but after I was done it was raining/snowing so I can't do any welding or cutting in it.

mud-dog27

looks like a good start, ive been debating going this way for my rear, kinda like the backbone bumpers, i guess i decide when i finally FUBAR my rear bumper kinda like i did with my front

Search and destroy

I'm liking how clean it looks and it's going to be a little lighter than a full bumper.

Search and destroy

Got my tabs welded on and also made a bearing type thing for the tire carrier to swing on. I used 2 bearings from the wheels off the generator we have.

Search and destroy

Well I'm mostly done. I just need to paint and add end caps.

1ABrian

nice skills. Looks like she came out good. Keep it up

Search and destroy

Thanks. I've decided it needs one more support to keep it From wiggling around a little. It's going to go to the swing to the bracket on the bottom.