Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Axle Swap

Thread Tools
 
Search this Thread
 
Old 03-12-2010, 11:49 PM
  #1  
fmf
Junior Member
Thread Starter
 
fmf's Avatar
 
Join Date: Feb 2010
Location: Grants Pass
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Year: 1990
Model: Cherokee
Engine: 4.0
Default Axle Swap

Ok, I have stock dana 30 and 35 with limited slip and I want to get some beefier ones. What would you suggest for the easiest conversion that will give me a strong axle I can throw a locker in and not worry about. Basically if I can buy a kit to fab it in or if it only takes alittle fab would be the best. I'm not a fabber, my dad can weld and we have all the tools but my Jeep is my DD and I need it after the weekend so a quick swap would be good. Tell me what you think. Thanks
Old 03-12-2010, 11:55 PM
  #2  
CF Veteran
 
xjmarc's Avatar
 
Join Date: Feb 2010
Location: Soddy Daisy TN
Posts: 5,420
Likes: 0
Received 0 Likes on 0 Posts
Year: 97
Model: Cherokee
Engine: 4.0L
Default

Depends a lot on what you plan on doing with and to the Jeep. An 8.25 out of a 96+ will hold up to 33s easily and 35s if you don't hammer on it all the time. All it requires is new u-bolts and a different length driveshaft, so try and get it with the axle.
Old 03-13-2010, 12:04 AM
  #3  
Senior Member
 
flexin91xj's Avatar
 
Join Date: Jan 2010
Location: Westminster Colorado
Posts: 613
Likes: 0
Received 1 Like on 1 Post
Year: 1991 (2-door)
Model: Cherokee
Engine: 4.0L
Default

X2... Or if youre lucky a dana 44 out of an 87-90 cherokee will bolt in, but can be expensive. Ford 8.8 out of Explorers(96-01) are very popular and very strong, but takes a little more fab work. If you know how to weld or know someone who does and have money and time, the possibilities are endless. The cherokees have an axle width of just over 60 inches. Youll probably wanna stick with something around that range.
Old 03-13-2010, 12:13 AM
  #4  
CF Veteran
 
xjmarc's Avatar
 
Join Date: Feb 2010
Location: Soddy Daisy TN
Posts: 5,420
Likes: 0
Received 0 Likes on 0 Posts
Year: 97
Model: Cherokee
Engine: 4.0L
Default

Another option is the Ford 9 inch from full size cars and rancheros. The ranchero has 31 spline but the t-bird and cougar have 28 but you can get alloys with 31-40 spline and have Dana 60 axle strength. You also wouldn't have to worry about c-clips like with the 8.25 and 8.8 and the 9 inch is the sbc of the axle world so parts are numerous and cheap. These models also have the same bolt pattern as your XJ but the 9 inch and 8.8 are a bit narrower. About 2" I think.
Old 03-13-2010, 12:14 AM
  #5  
fmf
Junior Member
Thread Starter
 
fmf's Avatar
 
Join Date: Feb 2010
Location: Grants Pass
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Year: 1990
Model: Cherokee
Engine: 4.0
Default

I can get a dana 44 out of an 89 cherokee for $150 if I want it.
Old 03-13-2010, 12:15 AM
  #6  
CF Veteran
 
xjmarc's Avatar
 
Join Date: Feb 2010
Location: Soddy Daisy TN
Posts: 5,420
Likes: 0
Received 0 Likes on 0 Posts
Year: 97
Model: Cherokee
Engine: 4.0L
Default

Jump on it. Most people want 300 bucks for those. IMO best axle ever put in an XJ, factory wise anyway.
Old 03-13-2010, 12:21 AM
  #7  
Senior Member
 
flexin91xj's Avatar
 
Join Date: Jan 2010
Location: Westminster Colorado
Posts: 613
Likes: 0
Received 1 Like on 1 Post
Year: 1991 (2-door)
Model: Cherokee
Engine: 4.0L
Default

Then pick that puppy up!!!!! Dang thats a hell of a deal! Do not let that pass you up!
Old 03-13-2010, 12:23 AM
  #8  
fmf
Junior Member
Thread Starter
 
fmf's Avatar
 
Join Date: Feb 2010
Location: Grants Pass
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Year: 1990
Model: Cherokee
Engine: 4.0
Default

Ok well I'll probably go buy it tomorrow. Will it have the same gearing as mine? Mine's a 1990 auto 4.0l 4x4
Old 03-13-2010, 12:28 AM
  #9  
Senior Member
 
flexin91xj's Avatar
 
Join Date: Jan 2010
Location: Westminster Colorado
Posts: 613
Likes: 0
Received 1 Like on 1 Post
Year: 1991 (2-door)
Model: Cherokee
Engine: 4.0L
Default

Youre gonna have to look on your dif case and see if the gear tag is still on the dif cover. If not, take off the diff cover and look on the side of the carrier itself and it should tell you the ratio. If not, count the number of teeth on the pinion gear and divide it by the number of teeth on the pinion gear. Then do the same thing on the d44. Im guessing theyll probably be the same.
Old 03-13-2010, 12:31 AM
  #10  
fmf
Junior Member
Thread Starter
 
fmf's Avatar
 
Join Date: Feb 2010
Location: Grants Pass
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Year: 1990
Model: Cherokee
Engine: 4.0
Default

Ok, what locker would you suggest for the D44?
Old 03-13-2010, 12:38 AM
  #11  
Senior Member
 
flexin91xj's Avatar
 
Join Date: Jan 2010
Location: Westminster Colorado
Posts: 613
Likes: 0
Received 1 Like on 1 Post
Year: 1991 (2-door)
Model: Cherokee
Engine: 4.0L
Default

It all depends on what youre gonna do with your rig and what kind of money you have. Your d44 mught just come with the factory LSD. I just picked up a d44 from a 71 Scout II and it has the factory LSD in it. Alot of people who have never had LSD talk all kinds of smack but my d35 in my cherokee came with factory LSD and it amazes me what I can do with it.
If it doesnt come with the LSD then I would recomend a Power Trax locker cause of the price and ease of install.
Old 03-13-2010, 12:41 AM
  #12  
Senior Member
 
flexin91xj's Avatar
 
Join Date: Jan 2010
Location: Westminster Colorado
Posts: 613
Likes: 0
Received 1 Like on 1 Post
Year: 1991 (2-door)
Model: Cherokee
Engine: 4.0L
Default

If you have the money then an OX locker all the way. Cable actuated and the strongest locker on the market! 800-900 bucks just for the locker and another 300-500 for it to be installed. You can install the Power Trax in your garage without messing with the gear set up.
Old 03-13-2010, 12:43 AM
  #13  
fmf
Junior Member
Thread Starter
 
fmf's Avatar
 
Join Date: Feb 2010
Location: Grants Pass
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Year: 1990
Model: Cherokee
Engine: 4.0
Default

I have an lsd in my 35 and it doesn't help much. I'll probably go with a lockrite or powertrax
Old 03-13-2010, 12:43 AM
  #14  
Seasoned Member
 
Dan4governor's Avatar
 
Join Date: Jan 2009
Location: Prescott, AZ
Posts: 443
Likes: 0
Received 2 Likes on 2 Posts
Year: 1996
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by fmf
I can get a dana 44 out of an 89 cherokee for $150 if I want it.
I just paid $300 for mine
but mine has a limited slip
Old 03-13-2010, 12:46 AM
  #15  
Senior Member
 
flexin91xj's Avatar
 
Join Date: Jan 2010
Location: Westminster Colorado
Posts: 613
Likes: 0
Received 1 Like on 1 Post
Year: 1991 (2-door)
Model: Cherokee
Engine: 4.0L
Default

When I first got my cherokee, I took it wheeling with almost bald stock tires and no lift. I hung with my frinds who had 33s and 5-6 inches of lift. I didnt do anything crazy but I didnt get stuck once. They were all amazed and jealous with how capable my stock XJ was.


Quick Reply: Axle Swap



All times are GMT -5. The time now is 04:38 PM.