99 cherokee axel swap
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From: Jacksonville, FL
Year: 92
Model: Cherokee
Engine: 4.0
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From: Warsaw, IN
Year: 2000,1990,1999
Model: Cherokee
Engine: 4.0
CF Veteran
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From: Jacksonville, FL
Year: 92
Model: Cherokee
Engine: 4.0
and, if he is only planning to run 33-35" tires he could get away with finding a junkyard 29spline 8.25.
it would bolt right in (with new u bolts). and the axle shafts are cheap and easy to find if one ever breaks
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From: Warsaw, IN
Year: 2000,1990,1999
Model: Cherokee
Engine: 4.0
Originally Posted by N20jeep
fair enough point.
and, if he is only planning to run 33-35" tires he could get away with finding a junkyard 29spline 8.25.
it would bolt right in (with new u bolts). and the axle shafts are cheap and easy to find if one ever breaks
Junior Member
Joined: Jan 2011
Posts: 102
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From: Staley NC
Year: 1987
Model: Cherokee
Engine: 4.0
I had a bolt in axle 35 welded drove 1200 miles street and years of trips to uwharrie never broke with 355 gears and 33'' tires
Last edited by SPERD; Aug 29, 2011 at 09:21 PM.
CF Veteran
Joined: Mar 2010
Posts: 6,685
Likes: 6
From: Jacksonville, FL
Year: 92
Model: Cherokee
Engine: 4.0
Junior Member
Joined: Jan 2011
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From: Staley NC
Year: 1987
Model: Cherokee
Engine: 4.0
Also You have to weld th F@@K out of it, not just some tac weld's I personally wouldn't weld 1 unless it had the bolt in axles. The c clip type you are asking for trouble.
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From: shawnee,ks
Year: 1993
Model: Cherokee
Engine: 4.0
Not to thread jack but I have a stupid question to ask. I plan on axle swaps soon so my question is, when welding on the coil spring cups and leaf perches so you put the angle parallel to the pinion angle?
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From: Forest, VA
Year: 1999
Model: Cherokee
Engine: 4.0 I6
but just for a reference, the easiest way to set up any pinion angle is to take off the diff cover, and set an angle finder on the straight surface and set 2 more angle finders, one on each perch. have a buddy keep an eye on straightness on one side, you on the other.
but prior to all of this, you have to have base angles from your existing setup and factor in your lift.
Newbie
Joined: Sep 2011
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From: East Tenessee
Year: 1993
Model: Cherokee
Engine: 4.0L I-6
dana 35s was in the rear of 97 and up cherokees with abs...not to thread jack but has anyone heard of a 8.25 mini spool if so where might someone find one because 8.25 is plenty strong enough for 33's
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From: northern maine
Year: 01
Model: Cherokee
Engine: 4 oh
in the middle of swapping out a dana 35 for an 8.8, does not seem to be that hard but that doesn't mean it wont require some work. if your lucky like me you can pick up a decent 8.8 w/ an LSD and disc brakes for $100. well worth it to me over a dana 35.
CF Veteran
Joined: Mar 2010
Posts: 6,685
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From: Jacksonville, FL
Year: 92
Model: Cherokee
Engine: 4.0
a little grinding, and welding on new spring perches and shock mounts and you've got a very stout axle for very little money
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