Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

1/4in front bumper build

Thread Tools
 
Search this Thread
 
Old May 18, 2012 | 08:20 PM
  #16  
Joe'sXJ's Avatar
Member
 
Joined: Oct 2011
Posts: 164
Likes: 0
From: Santa Rosa
Year: 1990
Model: Cherokee
Engine: 4.0 I6
Default

Is there any exact diagrams to follow when building one of these??
Reply
Old May 19, 2012 | 03:01 PM
  #17  
Bossokee's Avatar
Thread Starter
Senior Member
 
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
Default

I just made a couple sketches and made it piece-by-piece after i mounted the brackets. I would measure out what i needed and put the rough shape onto a piece of cardboard. From there you can adjust the cardboard piece how you like and trace it onto the steel when you are ready. I'm limited in my tools to a sawzall, angle grinder, and welder basically so I couldn't make precise cuts all at once. My technique was more more cut, tack, weld, cut tack, weld, a couple pieces at a time to avoided any amplification of errors in dimensions.
Reply
Old May 20, 2012 | 05:24 PM
  #18  
Joe'sXJ's Avatar
Member
 
Joined: Oct 2011
Posts: 164
Likes: 0
From: Santa Rosa
Year: 1990
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by Bossokee
I just made a couple sketches and made it piece-by-piece after i mounted the brackets. I would measure out what i needed and put the rough shape onto a piece of cardboard. From there you can adjust the cardboard piece how you like and trace it onto the steel when you are ready. I'm limited in my tools to a sawzall, angle grinder, and welder basically so I couldn't make precise cuts all at once. My technique was more more cut, tack, weld, cut tack, weld, a couple pieces at a time to avoided any amplification of errors in dimensions.
In my way, i have the technology, but i dont have that creativness part. Good work btw
Reply
Old Jun 3, 2012 | 05:37 PM
  #19  
Bossokee's Avatar
Thread Starter
Senior Member
 
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
Default

Bumper is all finished with a few coats of bedliner, I'll have pics of it mounted when the weather is nicer. I decided to ditch the two supports since they were hitting the grille slightly and I didnt feel like welding galvanized thin wall to 1/4th inch steel.
Attached Thumbnails 1/4in front bumper build-bumper5.jpg   1/4in front bumper build-bumper6.jpg  
Reply
Old Jun 3, 2012 | 07:10 PM
  #20  
FISHIES848's Avatar
CF Veteran
 
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Default

Awesome job man! Looks great. Beefy!
Reply
Old Jun 4, 2012 | 04:34 PM
  #21  
Bossokee's Avatar
Thread Starter
Senior Member
 
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
Default

Thanks guys, I put a lot of into this and it feels good to see positive feedback. Here's some picture of it mounted
Attached Thumbnails 1/4in front bumper build-gedc0601.jpg   1/4in front bumper build-gedc0602.jpg   1/4in front bumper build-gedc0603.jpg  
Reply
Old Jun 4, 2012 | 05:00 PM
  #22  
89limitedxj's Avatar
Member
 
Joined: Jan 2012
Posts: 113
Likes: 0
From: Leavenworth, Kansas
Year: 1989
Model: Cherokee
Engine: 4.0
Default

not bad bossokee. only thing im wandering is why you didnt go with two clevice mounts instead of your one in the middle?
Reply
Old Jun 4, 2012 | 07:59 PM
  #23  
Flowpro's Avatar
CF Veteran
 
Joined: Mar 2011
Posts: 1,102
Likes: 0
From: Waterloo, Iowa
Year: 2000
Model: Cherokee
Engine: 4.0
Default

That looks killer.

If I build a bumper someday it'll look similar to yours.
Reply
Old Jun 4, 2012 | 08:26 PM
  #24  
MatteBlack's Avatar
Member
 
Joined: May 2012
Posts: 123
Likes: 0
From: Plainville, CT
Year: 2000
Model: Cherokee
Engine: 4.0 inline six
Default

nice work
Reply
Old Jun 4, 2012 | 09:35 PM
  #25  
motorcharge's Avatar
CF Veteran
 
Joined: Mar 2012
Posts: 1,369
Likes: 0
From: Richmond, VA
Model: Cherokee
Default

Originally Posted by kyledye25
Bumper looks awesome! I'm debating on making my own as well. I have access to a welder, grinders, wire wheels....ton of stuff. I'm just not good at welding yet. Need practice. But you give me hope and make me wanna give it a shot. Can't wait to see if finished and on!
Get yourself some scrap to practice on and just keep doing line after line after line until you get the hang of it then move on to something more complex. Tons of good videos on youtube that will teach you all kinds of tips and techniques.

If you really wanna learn see if you have a local tech center. We have one here that's $350 a semester one night a week and they provide everything and let you bring in your own material if you want to build something in class.
Reply
Old Jun 4, 2012 | 10:49 PM
  #26  
Bossokee's Avatar
Thread Starter
Senior Member
 
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
Default

Originally Posted by 89limitedxj
not bad bossokee. only thing im wandering is why you didnt go with two clevice mounts instead of your one in the middle?
Well I never really understood why people need two to be honest. Maybe in a situation where you are being pulled at an angle but idk. Having one in the middle distributes the force equally to both brackets where having a d-ring on each bracket puts most of the pulling force on the single bracket it attaches to. Plus having one just makes it different
Reply
Old Jun 4, 2012 | 10:53 PM
  #27  
FISHIES848's Avatar
CF Veteran
 
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Default

What kinda welder did you use? Sorry maybe it was already mentioned.
Reply
Old Jun 4, 2012 | 10:54 PM
  #28  
FISHIES848's Avatar
CF Veteran
 
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Default

Just found it.. .035 flux! Rock on! that's the **** I deal with too!
Reply
Old Jun 4, 2012 | 10:56 PM
  #29  
ColoradoCorey's Avatar
Member
 
Joined: Jun 2012
Posts: 200
Likes: 0
From: Colorado Springs Colorado
Year: 96
Model: Cherokee
Engine: 4.0
Default

Awesome work bro! You should start marketing your own line.
Reply
Old Jun 4, 2012 | 11:18 PM
  #30  
Bossokee's Avatar
Thread Starter
Senior Member
 
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
Default

Haha yeah Fishies it gets the job done, I look forward to getting a mig in the future though. And ColoradoCorey I would love to one day but with the tools I have now it just wouldnt be worth it. I'm an engineering student and an aspiring machinist/metal fabricator so maybe one day!
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
KyMoonshine
Introductions
8
Apr 30, 2019 06:52 PM
Redwolf624
Modified XJ Cherokee Tech
6
Sep 1, 2015 10:27 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 07:03 PM.