1/4in front bumper build
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Senior Member
Joined: Jan 2011
Posts: 645
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From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
I just made a couple sketches and made it piece-by-piece after i mounted the brackets. I would measure out what i needed and put the rough shape onto a piece of cardboard. From there you can adjust the cardboard piece how you like and trace it onto the steel when you are ready. I'm limited in my tools to a sawzall, angle grinder, and welder basically so I couldn't make precise cuts all at once. My technique was more more cut, tack, weld, cut tack, weld, a couple pieces at a time to avoided any amplification of errors in dimensions.
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Joined: Oct 2011
Posts: 164
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From: Santa Rosa
Year: 1990
Model: Cherokee
Engine: 4.0 I6
I just made a couple sketches and made it piece-by-piece after i mounted the brackets. I would measure out what i needed and put the rough shape onto a piece of cardboard. From there you can adjust the cardboard piece how you like and trace it onto the steel when you are ready. I'm limited in my tools to a sawzall, angle grinder, and welder basically so I couldn't make precise cuts all at once. My technique was more more cut, tack, weld, cut tack, weld, a couple pieces at a time to avoided any amplification of errors in dimensions.
Thread Starter
Senior Member
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
Bumper is all finished with a few coats of bedliner, I'll have pics of it mounted when the weather is nicer. I decided to ditch the two supports since they were hitting the grille slightly and I didnt feel like welding galvanized thin wall to 1/4th inch steel.
If you really wanna learn see if you have a local tech center. We have one here that's $350 a semester one night a week and they provide everything and let you bring in your own material if you want to build something in class.
Thread Starter
Senior Member
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
Thread Starter
Senior Member
Joined: Jan 2011
Posts: 645
Likes: 1
From: Dalton, MA
Year: 1998
Model: Cherokee
Engine: 4.0 H.O. 180K miles
Haha yeah Fishies it gets the job done, I look forward to getting a mig in the future though. And ColoradoCorey I would love to one day but with the tools I have now it just wouldnt be worth it. I'm an engineering student and an aspiring machinist/metal fabricator so maybe one day!
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