New Project !
07-13-2012, 06:48 AM
#1
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Year: 1994
Model: Cherokee
Engine: 4.0
New Project !
Well Guy's It's not an XJ, it is a Jeep.
It will require alot of fabrication.
My buddy has a '78 CJ7, that was pretty rotten.
The front is a one piece glass clip, the rear is GONE
The frame need a bunch of work too.
The previous owner cut holes in the side of the frame to insert bolts to hold on the skid plate etc.
The engine is the 304 AMC V8 it has a Quadratrac TC and Dana 30 and 20 axels.
It is already running 36.5" mudders.
I picked up a Wrongler tub from a YJ last night. So here is the Fab part.
In order to convert a YJ tub to a CJ there is about 5 steps you have to do.
Add holes to the windhield cowl for the defroster, move the gas filler from L side to Right side, Fill the fender flare holes. Tailgate has to be changed from swing type to fold down type.
On the CJ frame I have to move the rear body mounts and drill new holes in the rear cross member.
Here is the donor tub, it need all the usual rust repair, windshield bracket area, under roll bars, rear corners, under the jeep emblem etc.
What do you think ?
MOD it or stock CJ ?
Nitro
It will require alot of fabrication.
My buddy has a '78 CJ7, that was pretty rotten.
The front is a one piece glass clip, the rear is GONE
The frame need a bunch of work too.
The previous owner cut holes in the side of the frame to insert bolts to hold on the skid plate etc.
The engine is the 304 AMC V8 it has a Quadratrac TC and Dana 30 and 20 axels.
It is already running 36.5" mudders.
I picked up a Wrongler tub from a YJ last night. So here is the Fab part.
In order to convert a YJ tub to a CJ there is about 5 steps you have to do.
Add holes to the windhield cowl for the defroster, move the gas filler from L side to Right side, Fill the fender flare holes. Tailgate has to be changed from swing type to fold down type.
On the CJ frame I have to move the rear body mounts and drill new holes in the rear cross member.
Here is the donor tub, it need all the usual rust repair, windshield bracket area, under roll bars, rear corners, under the jeep emblem etc.
What do you think ?
MOD it or stock CJ ?
Nitro
Last edited by nitro450exp; 07-13-2012 at 09:16 AM.
07-14-2012, 09:02 AM
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Year: 1994
Model: Cherokee
Engine: 4.0
UPDATE 7/14
Well the YJ tub is off the frame and the CJ tub is stripped and also off the frame.
The YJ is stripped and all the rot is exposed.
Time to make some patch panels. (Body came with driver floor replacement panel.)
More pics today.
Tub off frame.
Rot.
Old CJ tub stripped and ready to go.
Nitro
Well the YJ tub is off the frame and the CJ tub is stripped and also off the frame.
The YJ is stripped and all the rot is exposed.
Time to make some patch panels. (Body came with driver floor replacement panel.)
More pics today.
Tub off frame.
Rot.
Old CJ tub stripped and ready to go.
Nitro
Last edited by nitro450exp; 07-16-2012 at 09:10 AM. Reason: Pics Added.
07-16-2012, 09:15 AM
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Year: 1994
Model: Cherokee
Engine: 4.0
UPDATE 7/16.
Well got alot of the rot, sorted out.
Making patch panels today.
Passenger side, have to fab a new lower portion of the cowl support.
Driver side, same situation.
Rear wheel well front edge, both sides.
Windshield mounting surface, both sides.
I made cardboard templates, and will cut out the patches today.
Here is the old cowl support brackets, cut out for fabricating templates.
Nitro
Well got alot of the rot, sorted out.
Making patch panels today.
Passenger side, have to fab a new lower portion of the cowl support.
Driver side, same situation.
Rear wheel well front edge, both sides.
Windshield mounting surface, both sides.
I made cardboard templates, and will cut out the patches today.
Here is the old cowl support brackets, cut out for fabricating templates.
Nitro
Last edited by nitro450exp; 07-16-2012 at 09:47 AM. Reason: Pics added.
07-16-2012, 09:21 AM
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Year: 2000
Model: Cherokee
Engine: The legendary inline 6, haven't done anything here yet
Originally Posted by nitro450exp
UPDATE 7/16.
Well got alot of the rot, sorted out.
Making patch panels today.
Passenger side, have to fab a new lower portion of the cowl support.
Driver side, same situation.
Rear wheel well front edge, both sides.
Windshield mounting surface, both sides.
I made cardboard templates, and will cut out the patches today.
Nitro
Well got alot of the rot, sorted out.
Making patch panels today.
Passenger side, have to fab a new lower portion of the cowl support.
Driver side, same situation.
Rear wheel well front edge, both sides.
Windshield mounting surface, both sides.
I made cardboard templates, and will cut out the patches today.
Nitro
07-16-2012, 01:19 PM
#6
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Year: 1994
Model: Cherokee
Engine: 4.0
Productive lunch break at work.
Patch panels fabbed, nice to have shears and metal break.
Side patches with flange, rear wheel arch tub corners, R side floor patch.
New lower portion of cowl side support brackets.
Nitro
Patch panels fabbed, nice to have shears and metal break.
Side patches with flange, rear wheel arch tub corners, R side floor patch.
New lower portion of cowl side support brackets.
Nitro
Last edited by nitro450exp; 07-16-2012 at 04:00 PM. Reason: Pic added.
07-16-2012, 01:38 PM
#7
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Year: 2001
Model: Cherokee
Engine: 4.0
You got some big 'uns taking on a pile like that! Kudos!
BTW, how did you end up with an AMC 20 on a V8 Jeep with Q-trac? Should be an offset 44. You sure?
BTW, how did you end up with an AMC 20 on a V8 Jeep with Q-trac? Should be an offset 44. You sure?
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07-16-2012, 02:33 PM
#8
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Year: 1994
Model: Cherokee
Engine: 4.0
I can't vouch for the config it left the factory in !
But I am sure it has a 304" V8 mated to a THM400 and that it has a Quadratrac TC with vacuum switch in glove box.
I also am 100% on what a Dana 30 low pinion front looks like and an AMC 20 Rear.
Not to worry, I have a set of 44 axles waiting in the wings.
Nitro
But I am sure it has a 304" V8 mated to a THM400 and that it has a Quadratrac TC with vacuum switch in glove box.
I also am 100% on what a Dana 30 low pinion front looks like and an AMC 20 Rear.
Not to worry, I have a set of 44 axles waiting in the wings.
Nitro
Last edited by nitro450exp; 07-19-2012 at 06:29 AM.
07-17-2012, 06:49 AM
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Year: 1994
Model: Cherokee
Engine: 4.0
UPDATE 7/17
Right side cowl support almost done floor patch fitted.
Moved tub into barn, close to welder.
Time to start burning metal.
Almost ready.
Cowl support, almost there, floor patch looking good.
Floor pan on Driver side getting roughed in.
Nitro
Right side cowl support almost done floor patch fitted.
Moved tub into barn, close to welder.
Time to start burning metal.
Almost ready.
Cowl support, almost there, floor patch looking good.
Floor pan on Driver side getting roughed in.
Nitro
07-23-2012, 02:13 PM
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Year: 1994
Model: Cherokee
Engine: 4.0
Update 7/20~22
Did some work, CJ tailgate and brackets arrived.
Body mounts arrived.
Cut a bunch of holes in the floor, took out all the rot.
Should be putting things back soon.
Got all the broken bolts out, need to replace a few missing weld nuts.
Old CJ tub completely stripped and off the frame.
Pics in the AM.
Frame has more work than originally anticipated.
Oh well.
Nitro out.
Frame , powertrain.
Old tub, what is left of it.
New tub, being converted from YJ to CJ and repaired.
Floor and rust patch repair. Seat bolt reinforcement repair, they all crack.
Did some work, CJ tailgate and brackets arrived.
Body mounts arrived.
Cut a bunch of holes in the floor, took out all the rot.
Should be putting things back soon.
Got all the broken bolts out, need to replace a few missing weld nuts.
Old CJ tub completely stripped and off the frame.
Pics in the AM.
Frame has more work than originally anticipated.
Oh well.
Nitro out.
Frame , powertrain.
Old tub, what is left of it.
New tub, being converted from YJ to CJ and repaired.
Floor and rust patch repair. Seat bolt reinforcement repair, they all crack.
Last edited by nitro450exp; 07-24-2012 at 07:53 AM. Reason: pics added
08-01-2012, 11:48 AM
#12
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Year: 1994
Model: Cherokee
Engine: 4.0
Update 8/1/12
Got some more patch panels cut.
Almost ready to start welding.
Also picked up:
Steering column cover.
Windshield *****.
Gas filler collar.
CJ Tailgate and Brackets.
Nitro
Got some more patch panels cut.
Almost ready to start welding.
Also picked up:
Steering column cover.
Windshield *****.
Gas filler collar.
CJ Tailgate and Brackets.
Nitro
08-13-2012, 02:33 PM
#14
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Year: 1994
Model: Cherokee
Engine: 4.0
Update 8/13/2012
Tub flipped over to get to the bottom and deal with Rear rusted mounting plates.
Paint stripped back and getting ready to burn metal.
No new pics not much to show.
Nitro out.
Tub flipped over to get to the bottom and deal with Rear rusted mounting plates.
Paint stripped back and getting ready to burn metal.
No new pics not much to show.
Nitro out.
