Welded gears
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Newbie
Joined: Sep 2010
Posts: 10
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From: Austintown, Ohio
Model: Grand Cherokee
Engine: 4.0
I have a 95 grand Cherokee I was wondering if anyone has welded the spider gears and if they hold up. I have welded gears before in other vehicles but not a jeep. I was wondering if they are strong enough. Thanks
what axle/gears? if its a d35 dont i have welded gears in my dd and a locker in my off road only and they both perform close to the same, minus the fact that you cant un lock it haha
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a v8 zj will swap in direct, anything else will take some fabbing, they should have a small i.d. strip on the diff cover , if not look at the cover and look up pics of the axles i have a diff cover i.d. sheet if there is anything else i can do just let me know
CF Veteran
Joined: Feb 2010
Posts: 5,420
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From: Soddy Daisy TN
Year: 97
Model: Cherokee
Engine: 4.0L
If it's a 4L it's a D35. You can get a 44a out of a V8 ZJ that will bolt right in but will have 3.73s and you prob have 3.55s so you would need to swap the front as well. The 44a isn't as strong as a regular 44. It has an aluminum center section and c-clip axles like the 35 but the shafts are stronger and it's good with the 33s and 35s without a heavy foot even welded.
Senior Member
Joined: Jan 2010
Posts: 704
Likes: 1
From: Mt. Iron, MN
Year: 96 Limited ZJ
Model: Grand Cherokee
Engine: 5.2 w/mods
If it's a 4L it's a D35. You can get a 44a out of a V8 ZJ that will bolt right in but will have 3.73s and you prob have 3.55s so you would need to swap the front as well. The 44a isn't as strong as a regular 44. It has an aluminum center section and c-clip axles like the 35 but the shafts are stronger and it's good with the 33s and 35s without a heavy foot even welded.
There is a small chance he has the 8.25C axle in the rear. Cant remember the exact yr/yrs they used what was in house but that axle actually made its way under a few of the ZJs. I think it was 96-97 era. Only behind the 4.0 though.


