Unnecessary '96 Build Thread
Thread Starter
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
I am about to do that same replacement. I don't have a code for upstream sensor, but the ODBII tests are failing for it, and I do believe I could get better gas mileage. I did attempt to remove it the one night, but it was cold and I wasn't using the box end of the wrench, and was a bit afraid to cut the wires just yet because I was going to drive it the next day. LOL
Junior Member
Joined: Apr 2009
Posts: 76
Likes: 0
From: Corona Da. Tucson
Year: 1997
Model: Cherokee
Engine: 4.0
I wish I had someone giving me money then I could get my self back offroading after I totaled my93 xj
Last edited by crazy; Feb 7, 2014 at 09:55 AM. Reason: add
CF Veteran
Joined: Feb 2013
Posts: 1,267
Likes: 1
From: Franksville, Wi
Year: 1995
Model: Cherokee
Engine: 4.0
I have 1997 xj sport iwth bad engine and tnssfer case wating for me o swap my engine and transfer case out of 93 and oher usable parts from my 93 over to it. but i need A 4.5 lift leaf spring to replace broken one on 93 and two shoCks which were bent in rollover of 93. ALSO 93 IS Standard shaft and 97 IS AUTO. I want o keep auto. need o find out what I need to do to accomplish this..
Thread Starter
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
Stickers!


Started taking out the rear carpet...

Very spacious...
Then I had to go to Vatozone to get a T50 torx bit... and then I broke one of the bolts loose and then the pizza guy showed up right as I got it loose. It was getting dark anyway so I packed up for the night and I'll get back at it tomorrow...
also going to fix the door checks. I'm ditching the factory pin for a nut and bolt...
What else... ordered some hatch struts (Monroe) and I'm planning on picking up one of these...

as well as some flap discs for my angle grinder, so I can clean up this monstrosity...

and then I'll anchor the new mounts in with a few sheet metal screws. And paint the **** I grinded down...
Also, I'm removing the rear carpet for bedliner... I don't know if I'll be keeping the front carpet too or bedlining that as well. I plan to find/fab some plates with tie-down points. There will be a plate inside the uni-body that has the actual tie-down and then a plate under the unibody... then I'll bolt them together. Should be stronger than the factory tiedowns. Of course, I haven't actually looked, so I don't know what my plans will end up as. They'll probably change depending on whatever is under the area I'm planning to put the tie-downs... IE, unibody rails/gas tank


Started taking out the rear carpet...

Very spacious...
Then I had to go to Vatozone to get a T50 torx bit... and then I broke one of the bolts loose and then the pizza guy showed up right as I got it loose. It was getting dark anyway so I packed up for the night and I'll get back at it tomorrow...
also going to fix the door checks. I'm ditching the factory pin for a nut and bolt...
What else... ordered some hatch struts (Monroe) and I'm planning on picking up one of these...

as well as some flap discs for my angle grinder, so I can clean up this monstrosity...

and then I'll anchor the new mounts in with a few sheet metal screws. And paint the **** I grinded down...
Also, I'm removing the rear carpet for bedliner... I don't know if I'll be keeping the front carpet too or bedlining that as well. I plan to find/fab some plates with tie-down points. There will be a plate inside the uni-body that has the actual tie-down and then a plate under the unibody... then I'll bolt them together. Should be stronger than the factory tiedowns. Of course, I haven't actually looked, so I don't know what my plans will end up as. They'll probably change depending on whatever is under the area I'm planning to put the tie-downs... IE, unibody rails/gas tank
Last edited by tssguy123; Feb 7, 2014 at 07:25 PM.
No, I don't lick fish.



Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
So you're keeping it now... awesome man! I kinda figured that was the better way to go. You're gonna be doing good to find another 2d in as good a shape as that one.
I was just reading an article in JP mag the other day that totally helped me justify NOT selling mine and getting a already 4wd XJ. Most 4wd XJ's have seen a fair amount of off-roading which causes stress cracks to the unitbody and at certain joints and flex points... Most 2wd XJs (as is the case with mine) haven't seen near as much off-road abuse.
The editor of the article said they won't turn away a 2wd XJ when trying to purchase one if it doesn't have cracks in the unitbody because of how inexpensive and easy it is to swap them over.
Thought that would be a good point to share.
I was just reading an article in JP mag the other day that totally helped me justify NOT selling mine and getting a already 4wd XJ. Most 4wd XJ's have seen a fair amount of off-roading which causes stress cracks to the unitbody and at certain joints and flex points... Most 2wd XJs (as is the case with mine) haven't seen near as much off-road abuse.
The editor of the article said they won't turn away a 2wd XJ when trying to purchase one if it doesn't have cracks in the unitbody because of how inexpensive and easy it is to swap them over.
Thought that would be a good point to share.
Thread Starter
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
Yep. I know mine has been off-road a tiny bit... but probably just in fields/dirt roads and such... I found an unbelievable amount of fishing hooks stuck in the carpet....
speaking of carpet:

I took out the rear-section. It will be getting bedlined this summer. For anyone doing this.. don't bother getting a T55 to remove the seat-belts. Just cut the carpet. I spent like 5 minutes taking out one of the bolts with a breaker bar and ratchet (it doesn't ever get loose enough to use your hands) and then it stripped right before I got it out. I slipped ONE TIME and it stripped the ****er. **** torx.
I'll post more in a minute, but I have to drop somebody off somewhere.
speaking of carpet:

I took out the rear-section. It will be getting bedlined this summer. For anyone doing this.. don't bother getting a T55 to remove the seat-belts. Just cut the carpet. I spent like 5 minutes taking out one of the bolts with a breaker bar and ratchet (it doesn't ever get loose enough to use your hands) and then it stripped right before I got it out. I slipped ONE TIME and it stripped the ****er. **** torx.
I'll post more in a minute, but I have to drop somebody off somewhere.
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
Yep. I know mine has been off-road a tiny bit... but probably just in fields/dirt roads and such... I found an unbelievable amount of fishing hooks stuck in the carpet....
speaking of carpet:
I took out the rear-section. It will be getting bedlined this summer. For anyone doing this.. don't bother getting a T55 to remove the seat-belts. Just cut the carpet. I spent like 5 minutes taking out one of the bolts with a breaker bar and ratchet (it doesn't ever get loose enough to use your hands) and then it stripped right before I got it out. I slipped ONE TIME and it stripped the ****er. **** torx.
I'll post more in a minute, but I have to drop somebody off somewhere.
speaking of carpet:
I took out the rear-section. It will be getting bedlined this summer. For anyone doing this.. don't bother getting a T55 to remove the seat-belts. Just cut the carpet. I spent like 5 minutes taking out one of the bolts with a breaker bar and ratchet (it doesn't ever get loose enough to use your hands) and then it stripped right before I got it out. I slipped ONE TIME and it stripped the ****er. **** torx.
I'll post more in a minute, but I have to drop somebody off somewhere.
Thread Starter
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
I don't know what I'm going to use quite yet. Roll on, obviously... and I want something with a texture to it. Not Monstaliner.
Whatever I do, I'm getting something similar to these

and I'm going to make a little piece that will go under the unibody. Then I'll bolt them together and make a unibody sandwich. I'm going to have a tool-box and possibly some other stuff down there... and I want something a little stronger than the stock tie-downs. They seem like they would either rip out of the unibody or like the rings would rip out of their homes in the case of an accident.
Whatever I do, I'm getting something similar to these

and I'm going to make a little piece that will go under the unibody. Then I'll bolt them together and make a unibody sandwich. I'm going to have a tool-box and possibly some other stuff down there... and I want something a little stronger than the stock tie-downs. They seem like they would either rip out of the unibody or like the rings would rip out of their homes in the case of an accident.
Thread Starter
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
I'm guessing that's a typo for Monstaliner... and I suppose I'll consider it. It just doesn't quite have the texture I'm looking for. I was thinking of something that's more abrasive and kind of helps with grip. But I definitely like Monstaliner in general and the entire Jeep is probably going to get a coat of it one day, if the paint gets bad enough... 
I'll definitely consider it though... I have a few more months before it gets bedlined.
I'd also like to note that my carpet was holding water against the unibody... there was a tiny bit of surface rust... maybe like 1/2 dime sized.
I got a bunch of sample chips from Monstaliner. I need to do that with some of the other brands and see what I like. For me, one of the main benefits of Monstaliner is the fact that it's easily tintable and you can roll it on yourself. Since I'm going with black, that doesn't factor into my decision.

I'll definitely consider it though... I have a few more months before it gets bedlined.
I'd also like to note that my carpet was holding water against the unibody... there was a tiny bit of surface rust... maybe like 1/2 dime sized.
I got a bunch of sample chips from Monstaliner. I need to do that with some of the other brands and see what I like. For me, one of the main benefits of Monstaliner is the fact that it's easily tintable and you can roll it on yourself. Since I'm going with black, that doesn't factor into my decision.
Last edited by tssguy123; Feb 8, 2014 at 07:16 PM.
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
I'm guessing that's a typo for Monstaliner... and I suppose I'll consider it. It just doesn't quite have the texture I'm looking for. I was thinking of something that's more abrasive and kind of helps with grip. But I definitely like Monstaliner in general and the entire Jeep is probably going to get a coat of it one day, if the paint gets bad enough...

I'll definitely consider it though... I have a few more months before it gets bedlined.
I'd also like to note that my carpet was holding water against the unibody... there was a tiny bit of surface rust... maybe like 1/2 dime sized.
I got a bunch of sample chips from Monstaliner. I need to do that with some of the other brands and see what I like. For me, one of the main benefits of Monstaliner is the fact that it's easily tintable and you can roll it on yourself. Since I'm going with black, that doesn't factor into my decision.
Monstaliner is already UV proof and doest use rubber Crum in the mix. The texture is all from the roller.
Ill be using it on the roof/hood/quarters/rockers when it gets warm enough to cure properly
No, I don't lick fish.



Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Man... I wish the floor of my jeep looked that good! On the upside though, it gave me the perfect excuse to convince my wife that I need to buy a welder... should be going today to go get it
Thread Starter
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
So I did something extremely stupid today...


But it's not all bad. Probably the best possible place to break a bolt.

Lesson learned... I rolled out of bed and went straight to the Jeep. Don't work on the Jeep until I get some caffeine. I was a little groggy and snapped the bolt right off. I was turning it the wrong way... ROFL. I feel like a huge dip****.
I pulled off the one lift support in preparation for the new ones going in... it has no support to it at all. No surprise.

First full tank of gas in months.


But it's not all bad. Probably the best possible place to break a bolt.

Lesson learned... I rolled out of bed and went straight to the Jeep. Don't work on the Jeep until I get some caffeine. I was a little groggy and snapped the bolt right off. I was turning it the wrong way... ROFL. I feel like a huge dip****.
I pulled off the one lift support in preparation for the new ones going in... it has no support to it at all. No surprise.

First full tank of gas in months.
Thread Starter
CF Veteran
Joined: Oct 2012
Posts: 2,314
Likes: 3
From: Canton, GA
Year: 1996
Model: Cherokee
Engine: 4.0
For anyone considering taking out the carpet... when people say it's loud they aren't joking. Whenever the Jeep is on I can hear the fuel pump chugging along. Loud as hell.... not worried about it though! 
Sounds just like when you first turn the Jeep to "on" and you can hear the pump priming, so I'm assuming it's normal. lol.

Sounds just like when you first turn the Jeep to "on" and you can hear the pump priming, so I'm assuming it's normal. lol.
Last edited by tssguy123; Feb 10, 2014 at 09:42 AM.


