Jeep Builds Make your own jeep build thread here, discuss and view jeeps here. All Jeep models are welcome here.
Sponsored by:
Sponsored by:

Project 'Hole in the Pocket'

Old Oct 4, 2014 | 10:02 PM
  #526  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

Originally Posted by Chuck82
Is it the frame side mount that won't free from the track bar itself?
No, it's the axle side.

I'm using an aftermarket bolt with a nut, and the nut is enclosed in the factory bracket. No more flag-nut.

And, the head of the bolt is completely rounded out. I've tried notching it, and bashing an impact socket over it and tried spinning it with the chatter of an air gun. No good. The metal of the bolt is too soft.

It'll be ugly if the bolt breaks, because there's no room on the rear to put a wrench on the nut.

The only thing I haven't tried yet is welding something to the head of the bolt, and I'm afraid the bolt will break because that'll change the temper of the bolt, which is already soft.
Reply
Old Oct 4, 2014 | 10:17 PM
  #527  
Chuck82's Avatar
Senior Member
 
Joined: Aug 2012
Posts: 533
Likes: 0
From: Sparks, Nv
Year: 1999
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by thatXJguy
No, it's the axle side. I'm using an aftermarket bolt with a nut, and the nut is enclosed in the factory bracket. No more flag-nut. And, the head of the bolt is completely rounded out. I've tried notching it, and bashing an impact socket over it and tried spinning it with the chatter of an air gun. No good. The metal of the bolt is too soft. It'll be ugly if the bolt breaks, because there's no room on the rear to put a wrench on the nut. The only thing I haven't tried yet is welding something to the head of the bolt, and I'm afraid the bolt will break because that'll change the temper of the bolt, which is already soft.
The only thing I can possibly think of is using these if you haven't tried already they're made by Irwin I used them to get my studs out and they saved me a lot of time dealing with what you're dealing with but mine were the UCA bolts (PITA) you can find them at any auto parts store they basically tear right into the bolt.

Project 'Hole in the Pocket'-image-2049954805.jpg
Reply
Old Oct 4, 2014 | 10:27 PM
  #528  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

Originally Posted by Chuck82
The only thing I can possibly think of is using these if you haven't tried already they're made by Irwin I used them to get my studs out and they saved me a lot of time dealing with what you're dealing with but mine were the UCA bolts (PITA) you can find them at any auto parts store they basically tear right into the bolt.

Attachment 255002
I saw those right next to the extraction kit I pictured above. I basically did the same thing by hammering an impact socket over the bolt, and it just rounded the thing out. I guess I have nothing to lose from trying that set (the helix design might be better and more effective), but next step is just cutting and welding LOL.
Reply
Old Oct 4, 2014 | 10:34 PM
  #529  
Chuck82's Avatar
Senior Member
 
Joined: Aug 2012
Posts: 533
Likes: 0
From: Sparks, Nv
Year: 1999
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by thatXJguy
I saw those right next to the extraction kit I pictured above. I basically did the same thing by hammering an impact socket over the bolt, and it just rounded the thing out. I guess I have nothing to lose from trying that set (the helix design might be better and more effective), but next step is just cutting and welding LOL.
That track bar must be a huge PITA! And yeah the Irwin set bro just straight cuts into the bolt it's crazy I really like them. And yeah I always try to avoid cutting stuff unless I really really have too. At least you have a welder though that's one thing I'm missing
Reply
Old Oct 5, 2014 | 03:22 AM
  #530  
TMC's Avatar
TMC
Member
 
Joined: Sep 2014
Posts: 180
Likes: 0
From: Mountain Town, USA
Year: 1991
Model: Cherokee (XJ)
Engine: 4.0 6 Cyl
Default

Well I just stayed up and read through all 36 pages and I gotta say, you have one of the cleanest, nicest late model XJ's on the whole forum!


Top notch my friend!

Definitely sub'd!





......and off to bed lol
Reply
Old Oct 5, 2014 | 10:21 PM
  #531  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

The AC blows colder than ever after that re-charge, and the heat finally works again, yay!
Reply
Old Oct 6, 2014 | 11:28 AM
  #532  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

I'm lucky I didn't have a vehicle fire yesterday. I guess I accidentally switched the positive and relay wires for the 12-inch light bar when putting the dash back together, and suddenly there was a bunch of smoke in the cabin when I turned it on.

I quickly ran to the garage and got the 13mm to disconnect the battery and then let it cool off, and then removed the melted wire:



I have a replacement harness on the way already!

Also, my Hi-lift jack and Lift mate came today:



The River Raider brackets to mount it behind my rear seat should be here tomorrow.
Reply
Old Oct 7, 2014 | 04:00 PM
  #533  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

My new River Raider XJ rear-seat mounts for the Hi-Lift jack came via UPS today. Here they are:



Installed them one-by-one in the factory rear seat bracket locations:




And bolted up the Hi-Lift jack (it's held on by wing nuts for finger-tight holding):



I wasn't thinking my spare tire would fit... but I'll be damned... it did...

Reply
Old Oct 7, 2014 | 05:30 PM
  #534  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

I now have some 1.5-inch coil spacers coming to help level out the front of the vehicle to get rid of the "rake" I have.
Reply
Old Oct 8, 2014 | 09:32 PM
  #535  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

Replacement 12-inch LED light bar wiring harness came today, as well as the Hi-lift jack handle isolator:



Also, an ATP exhaust manifold replacement to fix my cracked one:

Reply
Old Oct 9, 2014 | 04:36 PM
  #536  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

Some 1.5-inch coil spacers to fix the "rake" my front end has:

Reply
Old Oct 9, 2014 | 09:56 PM
  #537  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

I got my light bar harness re-wired. Works great again. Woot!
Reply
Old Oct 11, 2014 | 09:04 AM
  #538  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

Finally got the stripped out track bar bolt out with a shallower socket. The forged one is installed now. Also instead of using the provided bolt for the track bar, I decided to go ahead and use a factory flag nut again to prevent that from happening ever again.

Last edited by thatXJguy; Oct 11, 2014 at 11:19 AM.
Reply
Old Oct 12, 2014 | 10:55 PM
  #539  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

Today I installed the new exhaust manifold:


Reply
Old Oct 12, 2014 | 11:02 PM
  #540  
thatXJguy's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2012
Posts: 3,686
Likes: 6
From: Hudson, FL
Year: 1999
Model: Cherokee
Engine: 4.0L Inline 6
Default

Got my new forged track bar installed:

Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 11:04 PM.