Project Danger Cart
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Got the drivers pan welded in this past weekend. Still have to seal the edges and prime/undercoat.
This is the damage on the drivers side:

One pile of crap later....

I was left with this. A bit better than the passenger side, but not by much.

I'll take some pictures once i get the welds ground down and the edges sealed up. Trying to get it all done before this weekend's outing.
This is the damage on the drivers side:

One pile of crap later....

I was left with this. A bit better than the passenger side, but not by much.

I'll take some pictures once i get the welds ground down and the edges sealed up. Trying to get it all done before this weekend's outing.
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
Got the drivers pan welded in this past weekend. Still have to seal the edges and prime/undercoat.
This is the damage on the drivers side:
One pile of crap later....
I was left with this. A bit better than the passenger side, but not by much.
I'll take some pictures once i get the welds ground down and the edges sealed up. Trying to get it all done before this weekend's outing.
This is the damage on the drivers side:
One pile of crap later....
I was left with this. A bit better than the passenger side, but not by much.
I'll take some pictures once i get the welds ground down and the edges sealed up. Trying to get it all done before this weekend's outing.
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
really...not bad. The floor pans are thick enough to block a lot of sound (remember i was rolling with JUST carpet before, no metal
). The heavy build chassis paint and undercoating helped some, and i expect the sound deadening sheets and bedliner to really reduce it further.
Seasoned Member
Joined: Jul 2011
Posts: 291
Likes: 0
From: Interior of Alaska
Year: 1991
Model: Cherokee
Engine: 4.0 HO
No, I don't lick fish.



Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Ugh... Makes me dread doing the rest of my floors... So far most of my rust is surface, but there are definitely holes to contend with. Good progress man, as always thanks for posting all the info.
Thread Starter
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
Managed to break my jeep last weekend at Rausch - sheared the passenger side motor mount off the block coming up the hill by crawler ridge. So that was awesome - ratchet strapped the engine up to limp it off the trail, got one of the bolts out in the parking lot and put one in from the other side top get me home. All is good now.
Here's me drilling the bolt while a ratchet strap holds my engine up

Fun times
Here's me drilling the bolt while a ratchet strap holds my engine up

Fun times
Wow, just read through the whole thread. I am really inspired and plan on taking my time and building my first with patience. I've taken notes and am starting piece by piece.
Also noticed NY plates in the beginning. I'm down in the city. Any way to link up with other similar-minded people around here??
Also noticed NY plates in the beginning. I'm down in the city. Any way to link up with other similar-minded people around here??
CF Veteran
Joined: Jan 2012
Posts: 8,272
Likes: 1
From: Baltimore, MD
Year: 1999
Model: Cherokee
Engine: 4.0 I6 HO
Wow, just read through the whole thread. I am really inspired and plan on taking my time and building my first with patience. I've taken notes and am starting piece by piece. Also noticed NY plates in the beginning. I'm down in the city. Any way to link up with other similar-minded people around here??
Theres a guy named Sycoglitch (or something) on here as well that is from NY. Good guy.
Junior Member
Joined: May 2012
Posts: 47
Likes: 0
From: Raleigh
Year: 2000
Model: Cherokee
Engine: 4.0 I6
Had an issue with my headlights flashing on and off - tracked it back to an overloaded switch due to my h4 headlight upgrade.
Time for a wiring upgrade! Ordered a harness and relays from eAutoworks.com. Difference was (literally) night and day. Never new my headlights were supposed to be that bright!
Also installed a set of 1.5" wheel spacers I picked up from a guy on JeepForum - Love the stance!
You can see the yellow wiring harness and the spaced out wheels in this picture:


Time for a wiring upgrade! Ordered a harness and relays from eAutoworks.com. Difference was (literally) night and day. Never new my headlights were supposed to be that bright!
Also installed a set of 1.5" wheel spacers I picked up from a guy on JeepForum - Love the stance!
You can see the yellow wiring harness and the spaced out wheels in this picture:


Just curious bcuz I attempted this on my 2000 and it fit fine on my front but my 8.25 has like .75" of space on the studs for mounting and I didnt feel safe attaching to that little amount of room, even with a torque wrench to spec.
Thanks


