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New Jeeper building a DD/Wheeler

Old Nov 22, 2013 | 09:46 PM
  #1  
Jesse A James's Avatar
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Year: 1991
Model: Cherokee
Engine: 4.0L HO I6
Default New Jeeper building a DD/Wheeler

Alrighty, I bought this 1991 xj Limited off of craigslist for $500. And was able to drive it back, which is amazing for the price.
Pros:

It's already lifted.
Has a custom bumper on it.
Motor and Tranny (tested only to 35 mph) both seem to be in good condition.
Tires are almost brand new, they have so much tread still!
Full size spare.
Power everything and leather seats.

Cons:

No carpet/headliner.
Failing Starter.
Radiator has very small leak.
Front Differential was run dry after destroying both pinion bearings.
Poor sound system. (not that big of a deal. haha)

I am trying to keep the entire build under $1000, including purchase price if possible. That said, I need a new front axle and without researching (stupid me) went out and bought Dana 30 and amc 20 wide tracks off an 85 CJ-7.
They are 4 3/4" narrower than stock xj axles plus the D30 is passenger drop on the cj. Can I swap mounts and run the D30 from the cj, if I find a passenger drop transfer case? or run the axle with the drop on the driverside anyway? or should I just sell the cj axles and find a junkyard?
I only have the two pictures right now, but more soon! Right now I am just trying make it drive-able.
[IMG][/IMG]
[IMG][/IMG]
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Old Nov 22, 2013 | 10:30 PM
  #2  
jtm01xj's Avatar
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Joined: Mar 2012
Posts: 1,414
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From: whiting
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Originally Posted by Jesse A James
Alrighty, I bought this 1991 xj Limited off of craigslist for $500. And was able to drive it back, which is amazing for the price.
Pros:

It's already lifted.
Has a custom bumper on it.
Motor and Tranny (tested only to 35 mph) both seem to be in good condition.
Tires are almost brand new, they have so much tread still!
Full size spare.
Power everything and leather seats.

Cons:

No carpet/headliner.
Failing Starter.
Radiator has very small leak.
Front Differential was run dry after destroying both pinion bearings.
Poor sound system. (not that big of a deal. haha)

I am trying to keep the entire build under $1000, including purchase price if possible. That said, I need a new front axle and without researching (stupid me) went out and bought Dana 30 and amc 20 wide tracks off an 85 CJ-7.
They are 4 3/4" narrower than stock xj axles plus the D30 is passenger drop on the cj. Can I swap mounts and run the D30 from the cj, if I find a passenger drop transfer case? or run the axle with the drop on the driverside anyway? or should I just sell the cj axles and find a junkyard?
I only have the two pictures right now, but more soon! Right now I am just trying make it drive-able.
[/URL][/IMG]
[/URL][/IMG]
Sell the axles you have and find 97-99xj axle. ..
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Old Nov 23, 2013 | 03:12 AM
  #3  
Jesse A James's Avatar
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Year: 1991
Model: Cherokee
Engine: 4.0L HO I6
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Will a 97-99 xj axle just bolt right up? Or some modding required?
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Old Nov 23, 2013 | 06:34 AM
  #4  
Xj88's Avatar
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Joined: May 2010
Posts: 9,652
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From: Chattanooga
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Originally Posted by Jesse A James
Will a 97-99 xj axle just bolt right up? Or some modding required?
Bolt in
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Old Nov 23, 2013 | 10:18 AM
  #5  
kgm's Avatar
kgm
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Joined: Oct 2013
Posts: 1,589
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From: Denver
Year: 99
Model: Cherokee
Engine: 4.0
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holy ish, that differential!!
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Old Nov 23, 2013 | 06:32 PM
  #6  
Jer's Avatar
Jer
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From: CT
Year: 2000
Model: Cherokee
Engine: 4.0L
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Originally Posted by kgm
holy ish, that differential!!
That's what I was thinking.
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Old Nov 23, 2013 | 07:37 PM
  #7  
s10 warrior's Avatar
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Joined: Oct 2013
Posts: 7
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From: Roanoke, Illinois
Year: 1991
Model: Cherokee
Engine: 4.0
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nice jeep. i wish mine was lifted for that price ! im in the same boat with my front axle.
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Old Dec 6, 2013 | 03:19 AM
  #8  
Jesse A James's Avatar
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Joined: Nov 2013
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Year: 1991
Model: Cherokee
Engine: 4.0L HO I6
Default

So I just got done putting in a new radiator and valve cover gasket. I believe that will pretty much solve the engine work. I'm still looking for a suitable axle, the closest pull and save or pick a part is 3 hours away. And junkyard wants 400 for one, I know nothing. Is that a decent price? And yeah that dif. Is killer. But for 500 I was expecting a beater. And at least the motor purrs and tranny seems to work well. Although when I went to get it registered, I found out that it is actually a 1990. I don't think there were big differences between the years.

Last edited by Jesse A James; Dec 6, 2013 at 03:22 AM.
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