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96 2 door build

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Old 12-05-2012, 12:45 PM
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Default 96 2 door build

I figured it was time I started a build thread since im starting to modify the jeep more and I have pictures of most everything ive done.

This is my first jeep and first 4x4, but my dad had 2 xjs, a zj and a wj. my first car was a ford expedition 2wd that was previously my moms I drove that for a few years then bought a bmw 540i.
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I did a bit of work to it and it was a fun car, but the maintenance was getting to me. My good friend who also had a few bmw's got a 89 bronco and we started going off road and shooting all the time.

so I sold the bmw and my bike (sv650) to cut down on bills and got this

1996 4.0 aw4 np231 d30 8.25 101k miles 1 owner CA car and 110% stock purchased feb 2012

Here it is right after I left the owners house, getting gas before the 3 hour drive home

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Heres my friends bronco another friends frontier and the jeep
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I got a free hi-lift and found some u bolts laying around work, mounted it to the factory rails, its really strong and I still have it up there right now but it is a bit of a pain to take off
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I took it out a few times on some mild trails to go shooting, it did pretty good stock
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stock flex ha
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I started doing maintenance right away, I dont have many pictures of that though

first thing I did was the serpentine belt, thermostat and heater control valve.

The jeep would always leave a drop or two of oil over night so I started tracking down that problem, first I did the valve cover gasket, changed the temp sensor for the gauge and changed the oil

I put in some rugged ridge slush mats


The next weekend my buddy and I changed the rear main seal and oil pan gasket, that was not a very fun job but we got it done
Old 12-05-2012, 01:13 PM
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I wanted a lift from day one, and having to drive 20 miles one way to work I didnt want to go to big so I order a zone offroad 3" aal kit from Allen's offroad a vendor on here. He gave me a great deal. my friend and I put it on the next Saturday. It went pretty smooth we didnt break a single bolt and it only took about 5 hours. I also removed the rear sway bar
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front done
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after
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got 31 10.5 15 falken wildpeaks the next day after work
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scored on brand new in box jks quicker discos for $100
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that bolt on the axle bracket was a pain to get out, it took some heat and a BFH.

I had some vibes so I put on a rustys tcase drop
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my axle was shifted to the drivers side so I got a rubicon express adj track bar
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flexed it out at work
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Old 12-05-2012, 02:00 PM
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got a cherokee forum sticker
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my friend sold the bronco and got a cherokee!
2000 4.0 aw4 np231 d30 d35
2" rubicon express lift
235 75 15 firestone destination a/ts
full tnt customs frame stiffeners and rock sliders
factory skids
husky liners and seat covers
wheel spaces
gibson exhaust
cb and a few other things

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we put a rubicon express 3.5 super ride bilstein 5100's on it and 31" general grabber at2's

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now that I had a wheelin buddy we explored some local trails
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I installed rubicon express superflex lca's I got from a forum member
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also ORW brake lines, front rotots and pads

got some 15x8 4" bs aluminum wheels
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put some hella 500ff's on the bumper
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still wanting more I did a h4 conversion with IPF housings, eautoworks harness and hella 80/100w bulbs. this set up is extremely bright, its one of my favorite mods
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Old 12-05-2012, 02:10 PM
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got a spare bfg 31" from a forum member and mounted it on one of my old wheels
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changed both front and rear diff fluids and added a solid cover to the rear
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got tired of the red stripe trim so I pealed it off and used rustoleum spray on bed liner

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Old 12-05-2012, 03:05 PM
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over the summer the temp would creep up when wheeling.
I changed waterpump, thermostat, fan clutch with one from a zj v8 and flushed the coolant.

Changed the tcase fluid, trans fluid and filter and from sway bar bushings

polished the paint, I think this was the last time the paint looked good, I have way to many trail scratches now
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got another friend to pick up a cherokee
2001 4.0 aw4 np231 d30 c8.25
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went out to a meet up at the beach
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went wheelin a few times
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need sliders
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went on a trip for work to salt lake city, stopped in st george and vegas on the way back
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got a performance curve exhaust with flowmaster 40
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put on rubicon express upper adj control arms i had sitting around for awhile
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changed the oil filter adapter o-rings, that was another fun job.

got a cel for downstream 02 sensor and changed that

got a new bike: triumph street triple R
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decided it was time to take off the front flares, I planned on relocating them or getting bushwackers but I actually like it flare less
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started hearing a nasty knock from the bottom of the motor, took me a minute to realize it was probably the flex plate, I just hoped it wasnt cracked!

took off the inspection cover the next morning and 3/4 bolts were very loose
I removed all bolts added locktite and put them back in, problem solved!

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time to cut and fold the rears
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after
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painted
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it didnt come out all that great but i can live with it
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poser pic at a construction site
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put on a 1.5" spacer and shackle
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room for 33's
Old 12-05-2012, 03:15 PM
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put on a hayden aux trans cooler
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changed the plugs, cap, rotor and wires

wired a switch so I could turn on the electric fan

rubicon express steering stabilizer
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wheeled it more
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trimmed the front fenders
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33 12.5 15 BFG AT's!
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put some door trim on the front fenders to clean it up
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got a JCR front from a local member

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painted some d rings red
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and that brings us up to date. I have front and rear spartan lockers and 4.56 gears hopefully going on next week.
zj steering and sye this weekend or next.
short term plans are a roof rack and/ or JCR tire carrier. long arms. new lift components. sliders. and skids

I did this pretty fast but let me know what you think
Old 12-05-2012, 03:19 PM
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Coming along really good. Pretty cool that you've peer pressured your friends into XJ's. Wish my friends would see the light.
Old 12-05-2012, 04:11 PM
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i got a 96 2 door aswell i have a very similar build, 4.5 and 33's is perfect i can go anywhere i want and flex a lot i got 4.56s and a rockrite but mine is a manual
Old 12-05-2012, 06:26 PM
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goddayum 2 doors EVERYWHERE FTW.

looks good man.

I have brand new 31's and want brand new 33's
Old 12-05-2012, 07:53 PM
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wow this is the exact image of my dream cherokee I've built in my mind!!
Old 12-06-2012, 09:39 AM
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thanks everyone, Im really starting to put more work into it now

both of my friends that bought cherokees have sold them.. one even has a 4runner now..
Old 12-06-2012, 10:54 AM
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Originally Posted by eflosd
thanks everyone, Im really starting to put more work into it now

both of my friends that bought cherokees have sold them.. one even has a 4runner now..
they couldnt hang, WIMPY SOB's
Old 12-12-2012, 11:22 AM
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did a few things the past few days

got a zj transfer case skid from the junk yard
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thats how dirty it was, ive never seen anything that bad before

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bad picture but thats it mounted up

brought the xmas tree home
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put on the zj tie rod, it makes the stock rod look tiny, id recommend this upgrade to anyone

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Old 12-15-2012, 01:58 PM
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finally got some rain down here



going on monday!
Old 12-15-2012, 10:14 PM
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Really nice build there sir love the 2 doors!! just wish my friends would fall into the cherokee love like yours did keep up the work!!! subscribed!!


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