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why does my a/c fuse keep melting

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Old Aug 16, 2011 | 10:59 AM
  #1  
wildcat's Avatar
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From: Kingwood, Texas
Year: 1989
Model: Cherokee
Engine: 4.0
Default why does my a/c fuse keep melting

89, 4.0, 15a fuse. is my blower ready for replacement?






thanks
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Old Aug 16, 2011 | 08:21 PM
  #2  
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From: Elizabethtown, pa
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Wow, either blower (most likely) blower resistor or short to ground


Actually, if your blower worked fine previously, I would vote the blower resistor.
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Old Aug 16, 2011 | 10:44 PM
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Bet the back side of the fan speed select switch is a mess too.
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Old Aug 20, 2011 | 05:41 PM
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i just got a new fan from advanced auto for $27. going to install it this weekend. i will post if it made any difference. if this doesn't work, i will check the resistor and control switch too.
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Old Aug 20, 2011 | 06:02 PM
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It looks like someone will need to do a rewire job to bypass that mess, just don't forget to put the fuse back in when you bypass that old fuse placement.
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Old Aug 20, 2011 | 06:05 PM
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I would look behind that fuse panel if I was you, your fuse melted but did not blow. That looks more like the result of a loose fit condition, which cause resistance which in turn causes that kind of heat.
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Old Aug 20, 2011 | 06:09 PM
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Thats why I'm hinting at rewiring to bypass that fuse, the one that melted, and putting in a new fuse rather than reusing that fuse location.
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Old Aug 20, 2011 | 06:11 PM
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agreed, but I don't believe the blower motor or resistor caused this problem.
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Old Aug 20, 2011 | 06:37 PM
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I don't either, but it never hurts to double check everything just to be on the safe side.
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Old Feb 4, 2018 | 08:09 PM
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OP, did you ever figure anything out with this? I just discovered mine in the same condition tonight. Didn't have time to mess around.
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Old Feb 4, 2018 | 11:20 PM
  #11  
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Note from DJ to jtcomanche
First welcome to the forum.
Next it will help if you take the time to fill out your profile; so everyone will know the important details about your Jeep.
Now if you have a 89 Cherokee with a 15A fuse that is blown in the Blower slot; if my notes are correct it is supposed to be a 25Amp Fuse not a 15Amp fuse.

Last edited by djgrayxj; Aug 20, 2019 at 04:31 PM.
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Old Feb 5, 2018 | 05:02 AM
  #12  
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From: Broward County Fl.
Year: 1989 xj sport 2dr
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Originally Posted by djgrayxj
Note from DJ to jtcomanche
First welcome to the forum.
Next it will help if you take the time to fill out your profile; so everyone will know the important details about your Jeep.
Now if you have a 89 Cherokee with a 15A fuse that is blown in the Blower slot; if my notes are correct it is supposed to be a 25Amp Fuse no a 15Amp fuse.
x2...
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Old Feb 5, 2018 | 06:34 AM
  #13  
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From: Prescott, Az
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This helps:

http://cruiser54.com/?p=211
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Old Feb 5, 2018 | 07:04 AM
  #14  
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Fuse socket is toast from a bad connection behind it. Only way is to bypass it, There could be others in the same shape.
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Old Feb 5, 2018 | 08:07 PM
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From: Central Pennsylvania
Year: 1990
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Thanks everyone for the info! I'll check out Cruiser54's link. I have a 1990 Comanche with a 25A fuse that is melted. The socket looks like the OP's photo, but worse. A new 25A fuse gets the blower motor going again, but I was looking for a safe and proper fix. This just became mine recently and I'm told that fuse used to blow about twice a year. Not sure if this is what happened each time or not.
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