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Junior Member
Joined: Jan 2016
Posts: 36
Likes: 0
From: Oregon
Year: 1992
Model: Cherokee
Engine: 4.0 HO
92 Jeep Cherokee Limited
4.0 HO
A/C delete
162k miles
Went to change my valve cover gasket and noticed some coolant collecting on this spot, so I went to wiggle it and the plastic connector piece to the hose broke off.
Gone through the manual and searched, not figuring this one out.
Assistance please.
Senior Member


Joined: Dec 2015
Posts: 935
Likes: 49
From: Nationwide, USA
Year: 89
Model: Cherokee
Engine: Renix 4.0
I just deleted this item from my '89 XJ heating system. It's the heater control valve. I believe mine is all metal though, no plastic.
Last edited by ElMartillo; Jan 29, 2016 at 01:23 PM.
Senior Member


Joined: Dec 2015
Posts: 935
Likes: 49
From: Nationwide, USA
Year: 89
Model: Cherokee
Engine: Renix 4.0
Link to heater control valve bypass modification:
https://www.cherokeeforum.com/f2/hose-kits-221251/
https://www.cherokeeforum.com/f2/hose-kits-221251/
Last edited by ElMartillo; Jan 29, 2016 at 04:59 PM.
Senior Member
Joined: Nov 2014
Posts: 766
Likes: 5
From: Los Angeles, CA
Year: 1989 Limited
Model: Cherokee(XJ)
Engine: I-6 4.0L AMC Renix
Haha that happened to me when my mechanic spotted the leak when I went to his shop one day and he tried to tighten the clamp and that piece broke and coolant exploded out of it (we were wearing eye protection and jumped back super fast) because the plastic was brittle and old. So to answer your question, it is the heater and AC vacuum valve. It's like a mini throttle body because it has the circular flap that opens and closes when you switch between the AC and the Heater. It broke because the plastic is old and over years of being next to high temperature fluctuations it became brittle. It's a $35ish dollar part. I don't know if you need it because you don't have an AC. Do you still have the heater working? If so you might need it but I don't know. If you don't I'm sure there's a way to just bypass it for better flowing coolant because it will have less areas to flow. I don't know about that part but I do know it's real vacuum valve for the heater and AC.
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Senior Member
Joined: Nov 2014
Posts: 766
Likes: 5
From: Los Angeles, CA
Year: 1989 Limited
Model: Cherokee(XJ)
Engine: I-6 4.0L AMC Renix
Even better. Prob was $35 because my mechanic had it delivered to the shop right when it broke and replaced it when it came 45 minutes later.
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Thanks to djb383 for this:
One thing you may want to consider is removing/eliminating the heater control valve, if you haven't already. '96 down have the HCV, '97 up the Factory eliminated it.
During the warm months, with a HCV, (temp lever/**** never moved off cold) coolant sits and stagnates inside the heater core.....There's no fresh coolant/corrosion protection circulation through the heater core.
With the HCV removed/eliminated, coolant/corrosion protection flows through the heater core constantly when the motor is running, regardless of where the temp lever/**** is set.
Also, you don't have to remember to turn/slide the heat lever/**** when flushing/re-filling the cooling system because coolant is flowing to/through the heater core when the motor is running and the HCV is absent.
Be sure to plug/cap the small vacuum hose when eliminating the HCV.
HCV Removal
The heat is controlled by the blend air door. I've eliminated at least 10 of them here in Arizona and my AC always works perfectly.
Actual field experience has proven time and time again, by numerous different people, that there is NO downside to eliminating the HCV..
It flat works. Period.
The other benefits are keeping coolant flowing versus being stagnant in the heater core and the dangers/disastrous results of having a valve fail unexpectedly whether you're poking around the engine bay or driving down the highway or trail.
now bare with me, im reading and learning but wouldnt be a downside that 'if' the heatercore starts leaking you will still have the option to turn the heater off and keep driving without a leak but no heat, since replacing a heatercore is a lot of work. of course you want it fixed but gives you more time to do so.
- Marc
- Marc
Last edited by LadyKenai; Feb 18, 2018 at 07:44 PM.
IMHO there's more of a chance of the HCV self destructing than having your heater core leaking. To me removing the HCV is preventive maintenance as keep keeps coolant moving through the h/c where otherwise it could sit stagnant for long periods of time. With out the HCV you can simply by pass the h/c if it would start leaking.
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
IMHO there's more of a chance of the HCV self destructing than having your heater core leaking. To me removing the HCV is preventive maintenance as keep keeps coolant moving through the h/c where otherwise it could sit stagnant for long periods of time. With out the HCV you can simply by pass the h/c if it would start leaking.



