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Transfer case jumping out seems like any help

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Old Nov 27, 2010 | 07:09 AM
  #1  
matdriver1234's Avatar
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From: Guntersville, Al
Year: 2000
Model: Cherokee
Engine: 4.0
Default Transfer case jumping out seems like any help

I have a 2000 Cherokee w/ transfer case problems. Im not if you can adjust these things ut it engages in 4wd great but as soon as you give it gas or put it in a bind it seems to come out of 4wd and pops real loud and grinds like its not in gear any help would be appreciated.

Last edited by matdriver1234; Nov 27, 2010 at 07:13 AM.
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Old Nov 27, 2010 | 07:22 AM
  #2  
zr2toxj's Avatar
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Joined: Dec 2008
Posts: 532
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From: Leeds, Maine
Year: 1999
Model: Cherokee
Engine: 4.0
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Yeah, you can adjust the linkage on the transfer case.

ADJUSTMENTS
SHIFT LINKAGE ADJUSTMENT
(1) Shift transfer case into 4L position.
(2) Raise vehicle.
(3) Loosen lock bolt on adjusting trunnion (Fig.
87).
(4) Be sure linkage rod slides freely in trunnion.
Clean rod and apply spray lube if necessary.
(5) Verify that transfer case range lever is fully
engaged in 4L position.
(6) Tighten adjusting trunnion lock bolt.

(7) Lower vehicle.




Last edited by zr2toxj; Nov 27, 2010 at 07:31 AM.
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Old Nov 27, 2010 | 07:31 AM
  #3  
repair's Avatar
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From: Indy
Year: 2000
Model: Cherokee
Engine: 4.0
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Ok it sounds like one of 3 things...

1st - Disconnect the linkage and see if it still does it

2nd - You should check to see if you have a broken snap ring that holds the output shaft were it belongs.

Pull the rear driveshaft and remove the 3 bolts that hold part #39 and check to see if the snap ring is missing.

I have fixed several T-cases this way.

3rd - it could be an internal case problem.

Last edited by repair; Nov 27, 2010 at 07:37 AM.
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