Thermostat housing leaking
Thread Starter
Junior Member
Joined: Apr 2010
Posts: 69
Likes: 0
From: Douglasville, GA
Year: 2001
Model: Cherokee
Engine: 4.0 I6
I recently replaced my radiator and while I was at it, i went ahead and replaced my thermostat. Everything was fine until I started to put the thermostat back in. I fastened the housing back in and starting adding coolant and the coolant began to leak from the base of the housing. I tried a new gasket, and it's still leaking.
Can someone give me some advice on what to do in order to get a solid seal? What materials do I need to use? What order do I need to reassemble, etc. Thanks in advance.
Can someone give me some advice on what to do in order to get a solid seal? What materials do I need to use? What order do I need to reassemble, etc. Thanks in advance.
CF Veteran


Joined: May 2008
Posts: 5,188
Likes: 6
From: Bristol,Pa
Year: 94
Model: Cherokee
Engine: 4.0L
A little sealant holding the thermostat in guarantees it doesnt fall down behind the housing.
In the case thats not your issue , try taking the housing and sand it smooth on the mating face. A stick pad type sanding disc works good on a flat workbench.. lay housing flat on it and sand the high spots out. Or you can get a new housing.
I'v also had luck doubling up a gasket if they are thin.
In the case thats not your issue , try taking the housing and sand it smooth on the mating face. A stick pad type sanding disc works good on a flat workbench.. lay housing flat on it and sand the high spots out. Or you can get a new housing.
I'v also had luck doubling up a gasket if they are thin.
Thread Starter
Junior Member
Joined: Apr 2010
Posts: 69
Likes: 0
From: Douglasville, GA
Year: 2001
Model: Cherokee
Engine: 4.0 I6
I've got a new housing. The old one was chipped and the hole for the lower bolt was not complete. I will try a little sealant to hold the thermostat in place and will double up on te gaskets and give it another try.
Thanks for the advice, I'll let you know how it goes.
Thanks for the advice, I'll let you know how it goes.
CF Veteran
Joined: Aug 2009
Posts: 1,126
Likes: 30
From: Detroit, Michigan
Year: 1998
Model: Cherokee
Engine: 4.0
A little sealant holding the thermostat in guarantees it doesnt fall down behind the housing.
In the case thats not your issue , try taking the housing and sand it smooth on the mating face. A stick pad type sanding disc works good on a flat workbench.. lay housing flat on it and sand the high spots out. Or you can get a new housing.
I'v also had luck doubling up a gasket if they are thin.
In the case thats not your issue , try taking the housing and sand it smooth on the mating face. A stick pad type sanding disc works good on a flat workbench.. lay housing flat on it and sand the high spots out. Or you can get a new housing.
I'v also had luck doubling up a gasket if they are thin.
Good advice man.
Thread Starter
Junior Member
Joined: Apr 2010
Posts: 69
Likes: 0
From: Douglasville, GA
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Thanks for all the advice. I made sure that the housing and the block were clean and dry. I then used the "Make a Gasket" sealant on the housing and the block and let it cure for 24 hours. After I did that, it solved all the leaking problems.
Thanks.
Thanks.
Thread Starter
Junior Member
Joined: Apr 2010
Posts: 69
Likes: 0
From: Douglasville, GA
Year: 2001
Model: Cherokee
Engine: 4.0 I6
Thanks for all the advice. I made sure that the housing and the block were clean and dry. I then used the "Make a Gasket" sealant on the housing and the block and let it cure for 24 hours. After I did that, it solved all the leaking problems.
Thanks.
Thanks.
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