Stupid quick disconnects!!!
Thread Starter
Newbie
Joined: Feb 2013
Posts: 1
Likes: 0
From: Los Angeles, CA
Year: 1990
Model: Cherokee
Engine: 4.0L
Fuel line was leaking at the fuel rail, so I pulled it off and had to replace the plastic quick disconnect and o-rings. BUT the line won't click onto the plastic clip on the rail. No amount of pushing will make it click. It just pulls off again... I know this is a general no no, but is there any real reason I can't just bypass the quick disconnect by using some fuel injection line and fuel line hose clamps. After all, the fuel filter is held on with this setup, so it should hold just fine, right? I dunno what to do guys. I can't get this thing to work and nobody seems to stock quick disconnects.
Seasoned Member

Joined: Aug 2017
Posts: 273
Likes: 14
From: Southwest Arkansas
Year: 1994
Model: Cherokee(XJ)
Engine: 4.0
Thread from the dead, but I'm wondering about this also, are the quick connects actually needed if a new hose is ran from under the floor pan where the metal lines stop, Clamp on both ends?
I'm gonna post about this in the modified section. My lower fuel line ruptured the other day and had to fix it in a parking lot with a non-injected fuel line. Running fine right now and can't think of a reason why I can't just keep it that way.
CF Veteran
Joined: Oct 2018
Posts: 1,096
Likes: 166
From: Hunt County Texas
Year: 1995
Model: Cherokee (XJ)
Engine: 4.0L
It'll work just keep a close eye on it for leaks, I've done it on my Fuel Injected Motorcycle to add an inline fuel filter and had to double clamp it to keep it from having a slow leak. IIRC the fuel filter has flared ends on it which help create a seal and keep the line from sliding off.
CF Veteran




Joined: Aug 2019
Posts: 1,601
Likes: 226
From: East Tennessee
Year: 1996
Model: Cherokee (XJ)
Engine: 242 cui
If the fuel line you used is rated above the pressure you are running then I really don't see why not. Aren't the XJ EFI systems around 35 psi or less?
CF Veteran




Joined: May 2012
Posts: 7,965
Likes: 964
From: Lost in the wilds of Virginia
Year: 1998 Classic (I'll get it running soon....) and 02 Grand
Model: Cherokee (XJ)
Engine: 4.0
Cherokees run about 50 psi. Clamps are asking for a fuel spray. Not a really good idea.
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CF Veteran


Joined: Jan 2010
Posts: 1,456
Likes: 74
From: North Riding of Yorkshire, UK
Year: 1997
Model: Cherokee
Engine: 4.0
I have clamps on the soft line to the injector rail. If that line ever had anything else it was before my ownership. However, I have had issues with it - mainly due to the rubber perishing in the heat. I've got new line and two clamps at each end now. It's solid - but at least it's an easy place to look at when I check the oil.
Any fix better be solid as the exhaust manifold is quite close. Gasoline and a hot manifold do not play well together. I dont know whats up with your fitting, but should you need another, the following threads may be useful.
https://www.cherokeeforum.com/f2/met...erokee-158263/
Post #32 https://www.cherokeeforum.com/f2/hel...3/#post2168493
https://www.cherokeeforum.com/f2/met...erokee-158263/
Post #32 https://www.cherokeeforum.com/f2/hel...3/#post2168493
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