Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Stuck O2 sensor

Thread Tools
 
Search this Thread
 
Old 03-09-2017, 12:53 PM
  #1  
Junior Member
Thread Starter
 
macgyver's Avatar
 
Join Date: May 2010
Location: North Carolina
Posts: 64
Likes: 0
Received 1 Like on 1 Post
Year: 1996
Model: Cherokee
Engine: 4.0 L V6
Angry Stuck O2 sensor

So pretty sure I know where this thread is going to lead, but I'm open to suggestions.

Just trying to replace my upstream o2 sensor, however the fricken thing won't budge. I've tried a standard wrench, adjustable, and even vice grips which tore it apart only to not have it budge. Attempted to tighten it a bit and then try to loosen again thinking maybe it'd budge but that didn't work. I've PB blasted the hell outta it. Even tried cutting the wires and getting the other end of my closed wrench on it which didn't last long given the vice grip damage. Only thing left I can think of will be to clean the hell outta everything and apply a torch for a min or two and try the vice grips again. However a bit hesitant as I've a transmission leak going on so everything is coated in fluid.

Again, open to suggestions...
Old 03-09-2017, 01:26 PM
  #2  
Senior Member
 
Jooman07's Avatar
 
Join Date: Sep 2014
Location: Austintown, OH
Posts: 625
Likes: 0
Received 3 Likes on 3 Posts
Year: 2000
Model: Cherokee
Engine: 4.0
Default

tranny fluid is all the way up towards the upstream sensor?

Heat would probably be the best bet, I would just be careful and keep it contained in that area. Maybe even running it for a while so the manifold heats up to operating temp and then applying heat will cut down on the time you'd have to have a torch in there..

Just and idea..
Old 03-09-2017, 01:36 PM
  #3  
CF Veteran
 
Cane's Avatar
 
Join Date: Mar 2012
Location: Quebec
Posts: 1,024
Likes: 0
Received 1 Like on 1 Post
Year: 1996
Model: Cherokee
Engine: 4.0L
Default

yep i'd get it up to temperature and by being careful not to burn yourself on the exhaust / muffler / cat, i'd try this way. then if that doesn't do it clean everything and use a torch
Old 03-09-2017, 01:43 PM
  #4  
IJM
CF Veteran
 
IJM's Avatar
 
Join Date: Jan 2014
Location: District of Columbia
Posts: 1,281
Received 271 Likes on 202 Posts
Year: 1998
Model: Cherokee (XJ)
Engine: 4.0
Default

Mine came right off after I heated the bung up with a torch.
Old 03-09-2017, 02:00 PM
  #5  
CF Veteran
 
CCKen's Avatar
 
Join Date: Aug 2010
Location: Canton, MI
Posts: 8,357
Likes: 0
Received 82 Likes on 67 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

Use Mapp to get the bung red. Use a pipe wrench to remove it.
Old 03-09-2017, 02:16 PM
  #6  
Senior Member
 
dans98xj's Avatar
 
Join Date: Nov 2013
Location: Vernon NJ
Posts: 616
Likes: 0
Received 3 Likes on 3 Posts
Year: 1998
Model: Cherokee
Engine: 4.0
Default

When I changed mine I had to break everything off of the old sensor and get a standard socket with a breaker bar and cheater pipe. It was in there good. I did not have access to a torch or MAP gas.
Old 03-09-2017, 02:28 PM
  #7  
Banned
 
nujeepguy's Avatar
 
Join Date: Oct 2016
Posts: 1,553
Likes: 0
Received 4 Likes on 4 Posts
Year: 2000 and 1998
Model: Cherokee
Engine: 4.0
Default

tried all wrenches,,,went to muffler shop. they used "smoke wrench" for 1 minute, vice grips loosened it. $20
Old 03-09-2017, 03:08 PM
  #8  
CF Veteran
 
Cummins93's Avatar
 
Join Date: Mar 2015
Location: Northern CT
Posts: 1,197
Received 149 Likes on 126 Posts
Year: 1995
Model: Cherokee
Engine: Turbo 4.0
Default

X2 mapp torch and a big pipe wrench. Don't be afraid to use a cheater bar. I have had great success with Harbor Frieght wrenches. Haven't been able to snap one yet even with 4 feet or cheater bar. If you have access to oxy acetylene I would implore you to use that first. It will get the fitting hotter which means less work for you.
Old 03-10-2017, 07:10 AM
  #9  
::CF Moderator::
 
cruiser54's Avatar
 
Join Date: Aug 2011
Location: Prescott, Az
Posts: 43,863
Received 1,524 Likes on 1,236 Posts
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

I love living in Arizona........don't have to deal with that crap.
Old 03-10-2017, 03:03 PM
  #10  
CF Veteran
 
DFlintstone's Avatar
 
Join Date: Aug 2011
Location: Nor-Cal Coast
Posts: 10,489
Likes: 0
Received 17 Likes on 17 Posts
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
Default

Gosh, thanks Pete, Agreeing with heat and the pipe wrench. If there is any way to strike it with a hammer while applying max torque...the shock -wave sometimes helps. Hitting-taping, the pipe wrench on the back can also help it bite in better, an art there....

I spent $16 on a can of this Kroil. After only a couple of experiments I'll recommend it. Yes, spendy, but really just a little dab, (drop) is all it takes. I expect my can to last meany years>>> http://www.kanolabs.com/

Last edited by DFlintstone; 03-10-2017 at 05:17 PM.
Old 03-10-2017, 03:25 PM
  #11  
CF Veteran
 
CCKen's Avatar
 
Join Date: Aug 2010
Location: Canton, MI
Posts: 8,357
Likes: 0
Received 82 Likes on 67 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

Originally Posted by cruiser54
I love living in Arizona........don't have to deal with that crap.

I heard Bimmer moved to AZ. Do you get to visit with him often?
Old 03-10-2017, 07:06 PM
  #12  
CF Veteran
 
jordan96xj's Avatar
 
Join Date: Dec 2015
Location: Syracuse, NY
Posts: 2,139
Received 89 Likes on 78 Posts
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0L
Default

Originally Posted by DFlintstone
I spent $16 on a can of this Kroil. After only a couple of experiments I'll recommend it. Yes, spendy, but really just a little dab, (drop) is all it takes. I expect my can to last meany years>>> http://www.kanolabs.com/
Yeah, once you get Kroil, you really don't mess with anything else (For those reading, yes, it is that good). I started with one small spray can (the smaller sized one). It lasted an entire year, and I used it all the time.

I got introduced to it a few years ago, working on a Honda, and have not been without it since.
Old 03-11-2017, 05:55 AM
  #13  
::CF Moderator::
 
cruiser54's Avatar
 
Join Date: Aug 2011
Location: Prescott, Az
Posts: 43,863
Received 1,524 Likes on 1,236 Posts
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by CCKen
I heard Bimmer moved to AZ. Do you get to visit with him often?
Remember I promised to leave your best friend alone.....
Old 03-11-2017, 05:57 AM
  #14  
::CF Moderator::
 
cruiser54's Avatar
 
Join Date: Aug 2011
Location: Prescott, Az
Posts: 43,863
Received 1,524 Likes on 1,236 Posts
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by DFlintstone
Gosh, thanks Pete, Agreeing with heat and the pipe wrench. If there is any way to strike it with a hammer while applying max torque...the shock -wave sometimes helps. Hitting-taping, the pipe wrench on the back can also help it bite in better, an art there....

I spent $16 on a can of this Kroil. After only a couple of experiments I'll recommend it. Yes, spendy, but really just a little dab, (drop) is all it takes. I expect my can to last meany years>>> http://www.kanolabs.com/
Red alert. Red alert.

If Don spent $16 on penetrating oil, it must be great!!!!!


Actually, it's worth every penny, even to a guy who squeezes a nickel til the buffalo ****s.
Old 03-11-2017, 12:48 PM
  #15  
Junior Member
Thread Starter
 
macgyver's Avatar
 
Join Date: May 2010
Location: North Carolina
Posts: 64
Likes: 0
Received 1 Like on 1 Post
Year: 1996
Model: Cherokee
Engine: 4.0 L V6
Default

Well, crappy update. Heated the hell outta the sensor, attached a socket and breaker bar and applied my entire body into it. Now the socket spins around it with force (the ends have been rounded out on the sensor) and the sensor hasn't budged an inch. To top it off, the socket is now stuck on it and haven't been able to bash it off with a hammer. Any new suggestions? I'd prefer not to have to remove and replace this portion of muffler as it was just replaced about two years ago with all Borla parts.



All times are GMT -5. The time now is 10:50 PM.