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So what is it with the lower T-stat housing bolt on the 4.0

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Old 08-02-2011, 07:19 PM
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Default So what is it with the lower T-stat housing bolt on the 4.0

The lower T-stat bolt on my 90 XJ broke and there was nothing to grab with vice grips,I tried an Easy out and it broke inside the bolt. Drilled and drilled,and broke a piece of casting off the cylinder head. Its junk now.

Ive read so many threads on so many forums about lower Tstat housing bolt breakage. Why is this SO common?

My Tstat housing is aluminum,could the dissimilar metals (the metal bolt and the aluminum housing) have anything to do with this?

Looks like Antiseize is your friend in this area?

Last edited by 90_cherokee; 08-02-2011 at 07:22 PM.
Old 08-02-2011, 07:43 PM
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Doesn't do any good now but a little wheel bearing grease on the bolt threads when going back in.......
Old 08-03-2011, 08:21 AM
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For over 30 years I've wiped a thin film of gasket sealer in the threads of my T housing bolts on every motor I've owned. Never had one rust up, get stuck.
Old 08-03-2011, 08:23 AM
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Rule of thumb here, never stick your bolt in a dry hole
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