So... Snapped temp sensor
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Joined: Feb 2020
Posts: 348
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From: Texas
Year: 1993
Model: Cherokee (XJ)
Engine: 4.0L
I was in the middle of replacing the temp sensor that is on the back of the head on my 93 cherokee and as I was tightening it, the sensor snapped. Would it be better to drill it out or use a bolt extractor set?
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Joined: Nov 2017
Posts: 2,478
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From: Southern Texas (former AZ & Aus)
Year: 1999
Model: Cherokee(XJ)
Engine: I6 4.0L
On your 93.... .... on the back?.... I thought it was on the t-stat housing just like later model XJs... on the back I'm not sure..maybe I'm missing something or something has gotten lost in translation here. Or are you referring to something possibly other than the actual temp sensor?
I'm not saying you're wrong... I could be too... just trying to help
I'm not saying you're wrong... I could be too... just trying to help

Last edited by RocketMouse; Dec 29, 2020 at 02:44 PM.
Thread Starter
Seasoned Member
Joined: Feb 2020
Posts: 348
Likes: 70
From: Texas
Year: 1993
Model: Cherokee (XJ)
Engine: 4.0L
On your 93.... .... on the back?.... I thought it was on the t-stat housing just like later model XJs... on the back I'm not sure..maybe I'm missing something or something has gotten lost in translation here. Or are you referring to something possibly other than the actual temp sensor?
I'm not saying you're wrong... I could be too... just trying to help
I'm not saying you're wrong... I could be too... just trying to help

CF Veteran


Joined: Nov 2017
Posts: 2,478
Likes: 275
From: Southern Texas (former AZ & Aus)
Year: 1999
Model: Cherokee(XJ)
Engine: I6 4.0L
Thread Starter
Seasoned Member
Joined: Feb 2020
Posts: 348
Likes: 70
From: Texas
Year: 1993
Model: Cherokee (XJ)
Engine: 4.0L
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I would remove the valve cover, drill and extract the brass stub, and try not to mess up the threads, or you will have to drill & tap for an adaptor.
Alternative: Drill and tap your, or another thermostat housing to accept that sender, apparently other have done that
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Thread Starter
Seasoned Member
Joined: Feb 2020
Posts: 348
Likes: 70
From: Texas
Year: 1993
Model: Cherokee (XJ)
Engine: 4.0L
my neighbor lent me his extractor set but after tapping it in, it didn't want to judge so I just let off and haven't messed with it in a few days. Might try easy out and if that doesn't work, ill just try the drill idea.
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