Shock bushings
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Joined: Mar 2021
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From: Springdale ar
Year: 1995
Model: Cherokee (XJ)
Engine: 4.0
I got a lift from rustys and the shocks came without the bushing installed in the shocks. Question is how do I get the bushing bracket for top rear shocks pressed in?
CF Veteran
Joined: Nov 2017
Posts: 3,700
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From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Anti-seize works phenomenally for this sort of thing. I would also recommend using a bench vise. After a generous glob of anti-seize all over, set the bar pin straight and ready to go through, slowly crank the vise closed and the bar pin will slide right in.
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Newbie
Joined: Mar 2021
Posts: 3
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From: Springdale ar
Year: 1995
Model: Cherokee (XJ)
Engine: 4.0
that’s what I’m concerned with. I was able to get the pin in the bushing prior to installing in the shock no problem but trouble getting the bushing to press in now.
CF Veteran
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
I've tapered the bar pin myself. Excellent idea Earl!
If you take an angle grinder with a cutoff wheel you can taper up one side of the bar pin in a matter of seconds. I set the pin in the vise, clamp it down real tight and cut - try to make a nice clean cut and then grind down the rough spots, edges, corners with the metal grinding disc or a hand file.
Vaseline (or possibly a sex lube) should be alternate products to get that bar pin through.
If you take an angle grinder with a cutoff wheel you can taper up one side of the bar pin in a matter of seconds. I set the pin in the vise, clamp it down real tight and cut - try to make a nice clean cut and then grind down the rough spots, edges, corners with the metal grinding disc or a hand file.
Vaseline (or possibly a sex lube) should be alternate products to get that bar pin through.
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Getting them in wasn't that big an issue. Getting them out of my old shocks was a trip. I can't even imagine trying to get them out of a shock where they're vulcanized in the rubber bushing.
CF Veteran
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
The worst IMO was getting the stupid inner bushings OUT of my JK take-offs so I could fit them on my XJ. The rubber was good as these take-offs were in near new condition, but I didn't want to screw up the rubber, so it was a tedious process of pushing the bushing out while not screwing up the rubber too much. Then I used bar pins from a shock set that I never installed on my TJ... those are the ones that I did have to taper one of the ends to get it in.
Once the edges were tapered the bar pins went right in with the anti-seize.
I then proceeded to snap 3 out of 4 of the bolts to mount the upper end of the rear shocks and sheared off one of the lower nuts. Fun times.
Once the edges were tapered the bar pins went right in with the anti-seize.
I then proceeded to snap 3 out of 4 of the bolts to mount the upper end of the rear shocks and sheared off one of the lower nuts. Fun times.
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