Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Shock bushings

Thread Tools
 
Search this Thread
 
Old Mar 18, 2021 | 08:01 PM
  #1  
Kent Holloway's Avatar
Thread Starter
Newbie
 
Joined: Mar 2021
Posts: 3
Likes: 0
From: Springdale ar
Year: 1995
Model: Cherokee (XJ)
Engine: 4.0
Default Shock bushings

I got a lift from rustys and the shocks came without the bushing installed in the shocks. Question is how do I get the bushing bracket for top rear shocks pressed in?
Reply
Old Mar 18, 2021 | 08:05 PM
  #2  
agreen's Avatar
Senior Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2020
Posts: 923
Likes: 250
From: North Augusta, SC
Year: 1998
Model: Cherokee (XJ)
Engine: 4L
Default

Silicone spray lube it up and push it in with your fingers. It should go in pretty easily.
Reply
Old Mar 18, 2021 | 08:27 PM
  #3  
EZEARL's Avatar
CF Veteran
 
Joined: Aug 2009
Posts: 5,676
Likes: 301
From: WV
Year: '96
Model: Cherokee
Default

He's talking about installing the bar pins and not the bushings?
Reply
Old Mar 19, 2021 | 12:18 AM
  #4  
PatHenry's Avatar
CF Veteran
 
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Default

Anti-seize works phenomenally for this sort of thing. I would also recommend using a bench vise. After a generous glob of anti-seize all over, set the bar pin straight and ready to go through, slowly crank the vise closed and the bar pin will slide right in.
Reply
Old Mar 19, 2021 | 08:03 AM
  #5  
EZEARL's Avatar
CF Veteran
 
Joined: Aug 2009
Posts: 5,676
Likes: 301
From: WV
Year: '96
Model: Cherokee
Default

I ended up tapering one end of the bar pins after ruining one of my bushings because of the squared end cutting one.
Reply
Old Mar 19, 2021 | 09:37 AM
  #6  
Kent Holloway's Avatar
Thread Starter
Newbie
 
Joined: Mar 2021
Posts: 3
Likes: 0
From: Springdale ar
Year: 1995
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by EZEARL
I ended up tapering one end of the bar pins after ruining one of my bushings because of the squared end cutting one.
that’s what I’m concerned with. I was able to get the pin in the bushing prior to installing in the shock no problem but trouble getting the bushing to press in now.
Reply
Old Mar 19, 2021 | 09:44 AM
  #7  
PatHenry's Avatar
CF Veteran
 
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Default

I've tapered the bar pin myself. Excellent idea Earl!

If you take an angle grinder with a cutoff wheel you can taper up one side of the bar pin in a matter of seconds. I set the pin in the vise, clamp it down real tight and cut - try to make a nice clean cut and then grind down the rough spots, edges, corners with the metal grinding disc or a hand file.

Vaseline (or possibly a sex lube) should be alternate products to get that bar pin through.
Reply
Old Mar 19, 2021 | 12:51 PM
  #8  
EZEARL's Avatar
CF Veteran
 
Joined: Aug 2009
Posts: 5,676
Likes: 301
From: WV
Year: '96
Model: Cherokee
Default

Originally Posted by Kent Holloway
that’s what I’m concerned with. I was able to get the pin in the bushing prior to installing in the shock no problem but trouble getting the bushing to press in now.
Install the bushing first and then the bar pin.
Reply
Old Mar 19, 2021 | 12:54 PM
  #9  
EZEARL's Avatar
CF Veteran
 
Joined: Aug 2009
Posts: 5,676
Likes: 301
From: WV
Year: '96
Model: Cherokee
Default

"(or possibly a sex lube)"

Reply
Old Mar 19, 2021 | 02:38 PM
  #10  
PatHenry's Avatar
CF Veteran
 
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Default

Originally Posted by EZEARL
"(or possibly a sex lube)"

Gotta do what you gotta do sometimes!
Reply
Old Mar 19, 2021 | 05:17 PM
  #11  
2DrXJRegulatorFix's Avatar
Junior Member
 
Joined: Apr 2020
Posts: 77
Likes: 12
From: New York
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
Default

I used the big c clamp ball joint press to push them in. You need to wiggle them a little as you push them through but it works great
Reply
Old Mar 19, 2021 | 05:29 PM
  #12  
EZEARL's Avatar
CF Veteran
 
Joined: Aug 2009
Posts: 5,676
Likes: 301
From: WV
Year: '96
Model: Cherokee
Default

Getting them in wasn't that big an issue. Getting them out of my old shocks was a trip. I can't even imagine trying to get them out of a shock where they're vulcanized in the rubber bushing.
Reply
Old Mar 20, 2021 | 01:06 AM
  #13  
PatHenry's Avatar
CF Veteran
 
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Default

The worst IMO was getting the stupid inner bushings OUT of my JK take-offs so I could fit them on my XJ. The rubber was good as these take-offs were in near new condition, but I didn't want to screw up the rubber, so it was a tedious process of pushing the bushing out while not screwing up the rubber too much. Then I used bar pins from a shock set that I never installed on my TJ... those are the ones that I did have to taper one of the ends to get it in.
Once the edges were tapered the bar pins went right in with the anti-seize.

I then proceeded to snap 3 out of 4 of the bolts to mount the upper end of the rear shocks and sheared off one of the lower nuts. Fun times.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
4x4jeepmanthing
Modified XJ Cherokee Tech
5
Oct 13, 2019 10:58 AM
Aaron99WhiteXJ
Modified XJ Cherokee Tech
2
Jun 13, 2014 03:57 PM
ChilliXJ
Modified XJ Cherokee Tech
8
Dec 28, 2013 04:58 AM
bnkk
Modified XJ Cherokee Tech
7
May 21, 2012 08:51 PM
truckntractorhick
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
6
Oct 5, 2010 08:26 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 02:31 AM.