Replacing muffler
I'm replacing my muffler with a walker replacement. The muffler inlet is slight larger than the pipe coming off the catalytic convert so it slides onto the pipe. My question is what kind of clamp should I use? If I use a u clamp will it crimp the pipe and I won't be able to remove the muffler if I have to replace again? The outlet is slightly larger as well so the tail pipe slides in, but I'm assuming a u clamp is okay there since usually tailpipe and muffler are replaced together. Thanks
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
I had a bit of a time with mine, (x2). Yea they don't match up well. I gas weld mine and needed to find different sleeves and such just to get it close. Welding is good, and you should not need to be back there soon. If you can get it fit pretty close, and clean, a muffler, (or other) shop might come back and weld it pretty affordabley. Welding is sort of fun, the rest is not much fun at all. ($30 for 10 minutes welding will buy lunch, and a 12"r too!)
Seasoned Member
Joined: Dec 2014
Posts: 419
Likes: 12
From: Oregon (Wetside)
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0l
Chuck those old U clamps and get some lap band clamps. No exhaust leaks either, as long as you get the right size and torque them down tight. There is 2 choices, one is kind of offset and the other style is a flat band that forms the fit as you tighten them down. Google images will give a better idea.
https://www.amazon.com/Walker-33975-.../dp/B0015KUF5Y
https://www.amazon.com/Walker-33975-.../dp/B0015KUF5Y
Seasoned Member
Joined: Dec 2014
Posts: 419
Likes: 12
From: Oregon (Wetside)
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0l
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