Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Removing intake manifold seeming inpossible

Old Jan 5, 2012 | 01:51 PM
  #1  
Omnipotent Octopus's Avatar
Thread Starter
Member
 
Joined: Sep 2011
Posts: 249
Likes: 0
Year: 00'
Model: Cherokee
Engine: l6 4.0l 242.c.i.
Default Removing intake manifold seeming inpossible

So the 2 bolts underneath that are closest to the firewall I cant get to. I can feel one of them I cant even find the other. The damn abs booster is in the way of my wrench and there are 6,000 cords wires and connectors in my way. I cant get them from underneath since the exhaust mani is in the way, and that wont even come off untill I can get the intake off. Whats the trick? To be an expert contortionist? Seriously screw diamler engineers. But hey I wouldnt even be doing this in the first place if they would have cast a proper cyl head.
Reply
Old Jan 5, 2012 | 02:21 PM
  #2  
mech1ohio's Avatar
Member
 
Joined: Jan 2011
Posts: 137
Likes: 0
From: Miamisburg Ohio
Year: 1999
Model: Cherokee
Engine: 4.0
Default

I have a 99 Sport and replaced the Headed had to take off both Intake and Exhuast manys to do it ... be sure to take your time on tightening up the bolts to proper spechs..
Reply
Old Jan 5, 2012 | 03:32 PM
  #3  
sonicsix's Avatar
Junior Member
 
Joined: Oct 2008
Posts: 47
Likes: 1
From: Full-Time RVer
Year: 1999
Model: Cherokee
Engine: 4.0
Default

I just removed my intake and exhaust manifold twice in 2 days. It can be done but it takes some universal joints on your socket. I put in a new header only to find out it wouldn't fit, so I had to do it all again.
Reply
Old Jan 5, 2012 | 03:51 PM
  #4  
DrShaggford's Avatar
Seasoned Member
 
Joined: Dec 2011
Posts: 289
Likes: 1
From: Joliet, IL
Year: 1998,2001
Model: Cherokee
Engine: 4.0
Default

You can remove it without any universals. I like to get the top bolts first plus the frontmost 2 on the bottom. I believe you can get the back one from the top too. If you crawl under your jeep you can get the others with a 6"extension. You can get them from the top but if I recall you must have the ratchet handle pointed down as if you were doing it from underneath.
Reply
Old Jan 5, 2012 | 03:52 PM
  #5  
DrShaggford's Avatar
Seasoned Member
 
Joined: Dec 2011
Posts: 289
Likes: 1
From: Joliet, IL
Year: 1998,2001
Model: Cherokee
Engine: 4.0
Default

Also don't forget to disconnect all the sensors, injectors and throttle/TV/cruise cables first.
Reply
Old Jan 5, 2012 | 03:56 PM
  #6  
Omnipotent Octopus's Avatar
Thread Starter
Member
 
Joined: Sep 2011
Posts: 249
Likes: 0
Year: 00'
Model: Cherokee
Engine: l6 4.0l 242.c.i.
Default

Well i finally got it. Not looking forward to trying to put it back on. It required me to bend my arm in 5 different directions but it worked haha.
Reply
Old Jan 5, 2012 | 05:29 PM
  #7  
kjc's Avatar
kjc
CF Veteran
 
Joined: Aug 2011
Posts: 1,031
Likes: 4
From: Blue Springs, MO
Year: 1993
Model: Grand Cherokee
Engine: 4.0L Laredo
Default

Originally Posted by Omnipotent Octopus
Well i finally got it. Not looking forward to trying to put it back on. It required me to bend my arm in 5 different directions but it worked haha.
Should've been easy for an octupus Glad you got it out tho. After it's all back together and you've driven it a week or so, re-check all those manifold bolts for tightness. They like to loosen up a bit from hot cold hot cold.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
t.mcginley.jr
Jeep Builds
105
Jan 31, 2024 04:58 PM
Zerocyde
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
45
Jun 29, 2022 05:51 PM
lilgription
Modified XJ Cherokee Tech
11
Sep 13, 2015 09:02 PM
travellinmike
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
3
Sep 11, 2015 05:11 PM
JamDeeper
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
0
Sep 8, 2015 08:50 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 05:14 PM.