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rear main seal won't go in?

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Old Mar 9, 2012 | 06:13 PM
  #1  
Rocketeer14's Avatar
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From: Ohio
Year: 1998
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Engine: 4.0
Default rear main seal won't go in?

im trying to replace the rear main but it seems every time i get about half way it gets stuck. when i try to put more pressure I end up rubbing the block and teearing the seal. Ive gone through a couple of these already. what can i do to make it go in?
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Old Mar 9, 2012 | 06:16 PM
  #2  
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From: Dallas, GA 30157
Year: 1999
Model: Grand Cherokee
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Have you tried lubing it with liquid soap?
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Old Mar 9, 2012 | 06:21 PM
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From: Broward County Fl.
Year: 1989 xj sport 2dr
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Engine: 12 hole bosch Injectors
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turn crank while feeding it in
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Old Mar 10, 2012 | 06:57 AM
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Year: 1998
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I've tried soap, oil, loosening the next couple bearing caps, plastic shoe horns and still no luck. Is there any way to turn the crank without using the timing pulley? Just asking cause the front skid covers it and really doesn't want to come off.
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Old Mar 10, 2012 | 07:02 AM
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are you inserting in in the correct orientation?
groove to the engine side?

you can use a medical syringe, like the ones to feed kids medicine, fill that with liquid dish soap and squirt it up inside the journal on the opposite side you start the seal.

you can also use a piece of plastic drinking straw, cut a slit lengthwise, snip the end on an angle to make a better shoe horn to feed the seal in.

there's a video on youtube that may help.
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Old Mar 10, 2012 | 07:59 AM
  #6  
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From: Las Vegas
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Originally Posted by caged
are you inserting in in the correct orientation?
groove to the engine side?

you can use a medical syringe, like the ones to feed kids medicine, fill that with liquid dish soap and squirt it up inside the journal on the opposite side you start the seal.

you can also use a piece of plastic drinking straw, cut a slit lengthwise, snip the end on an angle to make a better shoe horn to feed the seal in.

there's a video on youtube that may help.
Here you go....
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Old Mar 10, 2012 | 08:04 AM
  #7  
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From: Northern Illinois
Year: 1997
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Originally Posted by Rocketeer14
im trying to replace the rear main but it seems every time i get about half way it gets stuck. when i try to put more pressure I end up rubbing the block and teearing the seal. Ive gone through a couple of these already. what can i do to make it go in?
If all else fails try to cut a shallow groove at the end of the seal then tie a small diameter strong "mechanics" wire around it feed it through then pull and push at the same time. That's the way we did it back in the 60's with the old "rope style" seals. Yes, proper orientation is mandatory.
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Old Mar 10, 2012 | 05:30 PM
  #8  
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From: Ohio
Year: 1998
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Yes I have the correct orientation. I use the straw. I have some P-80 thix to use. It's a rubber lube.
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Old Mar 10, 2012 | 05:50 PM
  #9  
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From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
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Originally Posted by Rocketeer14
I've tried soap, oil, loosening the next couple bearing cps, plastic shoe horns and still no luck. Is there any way to turn the crank without using the timing pulley? Just asking cause the front skid covers it and really doesn't want to come off.
remove aux cooling fan reach down have a friend turn it will feed right in dip seal i oil
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Old Mar 10, 2012 | 09:13 PM
  #10  
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From: Ohio
Year: 1998
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I got it in. The p-80 stuff really helped. Didn't have time to finish but just have to bolt the pan and starter back up and fill'er up.
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Old Mar 10, 2012 | 09:19 PM
  #11  
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From: Olympic peninsula WA.
Year: 1996
Model: Cherokee
Engine: 4.0 H.O.
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put some astro-glide on it......you could put that stuff on a Cadillac and park it in a dog house....
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