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Put ZJ clutch fan in a XJ to keep cooler (it worked). Photos.

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Old Jul 1, 2012 | 03:00 PM
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Default Put ZJ clutch fan in a XJ to keep cooler (it worked). Photos.

I did the fan clutch conversion. I put in the ZJ Hayden 2737 for $36 @ O'Rilley Auto.

As you can see it's much bigger. I also took at pic. It is approx 85*. This is with a/c on after a trip around our town and now sitting for 10min.

I also did the 180* stat and I drilled one 1/8" hole on the side to allow for more coolant flow. As you can see it works!

If you think the loud roar from the fan will attrack "black helicopters", don't do it. You can hear it. But, a/c is colder now, engine is cooler. Win-win!

Any questions, ask away.
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Last edited by CrawlerXJ; Jul 15, 2012 at 10:26 PM. Reason: typo's
Old Jul 1, 2012 | 03:37 PM
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Keep us posted on gas mileage.
Old Jul 1, 2012 | 03:37 PM
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I tried this install with a HD #2737 and the studs were like 1/8" too long and I couldn't get the thing on. I would have needed to tilt the radiator forward to get clearance to install it. Once installed there would be enough clearance. Went back to stock until another day.

How did you get clearance?

Last edited by CobraMarty; Jul 1, 2012 at 03:43 PM.
Old Jul 1, 2012 | 03:54 PM
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Originally Posted by CobraMarty
I tried this install with a HD #2737 and the studs were like 1/8" too long and I couldn't get the thing on. I would have needed to tilt the radiator forward to get clearance to install it. Once installed there would be enough clearance. Went back to stock until another day.

How did you get clearance?
Fit right on without issue. Maybe take a pic for more detail on the problem area? I took shroud off, then removed 4 bolts and removed the fan and clutch. Then removed 4 bolts and took fan off clutch, then reverse and put it back together. I am by far a shade tree mechanic. If I can do "something" others can too. lol! Maybe fan was on backwards? Studs from motor or studs that go into clutch?

Ill post some pics tonight maybe that will help?

Originally Posted by djb383
Keep us posted on gas mileage.
Will-do. It's teh heavy duty not the severe duty. I assume not much. Although, it's a toy and not a daily driver, so I wasn't concerned.

Last edited by CrawlerXJ; Jul 1, 2012 at 03:57 PM.
Old Jul 1, 2012 | 04:04 PM
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Could be radiator has somehow shifted backwards or motor mounts have allowed motor to shift foreward. Correct length studs?
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Old Jul 1, 2012 | 04:09 PM
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Originally Posted by djb383
Could be radiator has somehow shifted backwards or motor mounts have allowed motor to shift foreward. Correct length studs?
Looks good to me. My Last Jeep (YJ) I did this too, it looked the same. I used some lock tight and called it. Had it for 3 yrs.

The XJ looks the same. Pics in a second.

Last edited by CrawlerXJ; Jul 1, 2012 at 04:14 PM.
Old Jul 1, 2012 | 04:14 PM
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Here ya go.
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Old Jul 1, 2012 | 04:30 PM
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Yep just like the pictures. The HD fan clutch has the fins in the front and they hit the radiator before I can get the mounting flange over the studs. Could be either radiator shifted back a hair (1/8") or the motor mounts are just a bit off and the motor is forward a bit. I will try again when I have more time and patience.
Old Jul 1, 2012 | 04:37 PM
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Originally Posted by CobraMarty
Yep just like the pictures. The HD fan clutch has the fins in the front and they hit the radiator before I can get the mounting flange over the studs. Could be either radiator shifted back a hair (1/8") or the motor mounts are just a bit off and the motor is forward a bit. I will try again when I have more time and patience.
I rotated mine and it moved freely. I didn't hear it hit the radiator. I will double check. Keep me posted.
Old Jul 1, 2012 | 04:50 PM
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Now that I think about it, I think that previously mine was lightly hit on the passenger front corner. That could account for the 1/8" clearance that I am missing.
Old Jul 1, 2012 | 04:58 PM
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I checked for you. You must have a bigger radiator. Mine isn't even close to it. It's about 1/2" from it.
Old Jul 1, 2012 | 06:32 PM
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We were able to get this bad boy on without any clearance issues but it was way too noisy so off it came and went back with stock type.
Attached Thumbnails Put ZJ clutch fan in a XJ to keep cooler (it worked). Photos.-003-10-.jpg   Put ZJ clutch fan in a XJ to keep cooler (it worked). Photos.-006.jpg  
Old Jul 1, 2012 | 09:00 PM
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Originally Posted by djb383
We were able to get this bad boy on without any clearance issues but it was way too noisy so off it came and went back with stock type.
Is that the 272310?
Old Jul 1, 2012 | 09:15 PM
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Negative on the 272310. It's off a Caprice 9C1 cop car as an experiment. Still not sure about trying the bigger/noisy ZJ clutch.
Old Jul 1, 2012 | 09:18 PM
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Is there a write up / thread on these mods? I'm trying to find one but can't seem to.



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