Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
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please help 4wd doesnt work

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Old Mar 21, 2010 | 06:06 PM
  #16  
Howler_GT's Avatar
CF Veteran
 
Joined: Jul 2008
Posts: 1,217
Likes: 7
From: Schnecksville, PA
Year: 94 XJ
Model: Cherokee
Engine: 4.0L
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This sounds EXACTLY like the problem I just dealt with.

Pull rear driveshaft.
With a big pair of pliers grab the output shaft of the transfer case and try to push it in and pull it out.

IF it moves, the output shaft retaining ring has failed.

Rather easy fix.
Only have to pull the rear-most tailshaft housing. Not the one with the speedometer hook-up.

Remove three bolts and remove rear tailshaft housing. (Usually siliconed on.)

You should see a bearing.
On inner race of the bearing there should be a retaining ring. If not there..well kinda simple...install one.

Without the retaining clip the shaft can slide in and out disengaging the shift mode synchronizer sleeve. This sleeve is what the 4wd shift lever actuates.

I can send pics if anyone wants.
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Old Mar 21, 2010 | 06:22 PM
  #17  
BajaCrawler's Avatar
Seasoned Member
 
Joined: Nov 2009
Posts: 400
Likes: 0
From: Browns Valley/Grass Valley, CA
Year: 1994
Model: Cherokee
Engine: 98 4.0 swap
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i had the same problem it was my hi-lo shift fork inside the transcase. my first time it exploded the second time it was just worn out and will cause grinding and a lot of sloppy movement in the transcase. almost possitive thats it.
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