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Pic: worn Jeep 4.0 rocker pivot fulcrum

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Old 03-09-2013, 09:15 PM
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Originally Posted by CCKen
Forgot to mention that you inquired about temp. Run it up to normal operating temp (210*F) but watch your oil pressure at the same time.
Exactly: Seems it'll take a while to get fully heated ?30 min by just idling there (unable to drive it). With clean oil, I'll pay attention to: dash temp, opening of the mechanical thermostat, engine speed, dash oil pressure, and cup filling (ability to flick oil onto the valve springs).

Originally Posted by CCKen
I'd say around 1500-2000 RPM should do it. At idle RPM you won't see alot of flow.
Even with my test above, there was definite flow through the pushrods at warm idle. However, it was not enough to keep the cups filled, or sprinkle the valve springs. At idle, at 210 deg, with good oil: should the cups stay filled, and also flick a bit of oil onto valve springs, or is 1500 RPM needed for this visual result?
Old 03-10-2013, 07:53 AM
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Originally Posted by JohnEP
Exactly: Seems it'll take a while to get fully heated ?30 min by just idling there (unable to drive it). With clean oil, I'll pay attention to: dash temp, opening of the mechanical thermostat, engine speed, dash oil pressure, and cup filling (ability to flick oil onto the valve springs).



Even with my test above, there was definite flow through the pushrods at warm idle. However, it was not enough to keep the cups filled, or sprinkle the valve springs. At idle, at 210 deg, with good oil: should the cups stay filled, and also flick a bit of oil onto valve springs, or is 1500 RPM needed for this visual result?
At idle you won't see much flow. At higher RPM you should see adequate flow to fill the cups.
Old 03-10-2013, 01:39 PM
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Originally Posted by JohnEP
I think the Lucas assembly snot was helping to hold a seal in the gaps/grooves between the pivots and rockers. When temp came up, that sticky lube melted away, allowing the oil to flow out of the bottom of the rocker at a faster rate... that's one theory anyways.... Maybe I should go back, and swap around the rockers, so that the gooves criss-cross with the pivot grooves instead of mate with them... The AutoZone replacement rocker I saw the other day has NO GROOVES.

The reason the oil is milky: I loosened my head bolts a few days BEFORE I drained the radiator. After sitting for weeks, I then drained about 6 quarts out of the oil pan (figuring that the coolant would have sunk to the bottom), then refilled about 2 quarts of oil to bring it back to the normal range on the dip-stick. Guess that didn't work so good.

Additional info: The first photo is at about 5min after first start-up, after I reved it a bit, then let it settle for about 30 seconds. Oil pressure was reading about 40 at that time. The 2cd photo is at 650RPM, about 205 deg on the thermostat gauge (I dont think the mechanical thermostat ever opened), and about 26 PSI on the oil gauge. Maybe I should have let it idle for 1/2 hour, but I did not like the color of that oil. Draining it right now. Maybe I'll put in new, and repeat the test?

Finally: MMO = marvel mystery?; I have Rotella T 15W-40 on hand, could I use one quart of that (or more) instead of MMO? Thanks again.
Possibly that thin water/oil emulsion was sitting on the bottom of the pan and thickened up after it got circulated. Lucus is hard to flow through that .090 hole in the pushrod,hence fulcrum wear.
Old 03-10-2013, 08:27 PM
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The "cup-filling test" results: (Round 2, with fresh oil): When the engine is cold, and I first start it, it takes about 2 min for the oil to start coming up to the rockers. Oil comes up through some pushrods sooner than others. Then, there is a period where I can get the cups to fill, and gently lap oil onto the springs (at just above idle). Some do better than others, but they do all fill pretty well, just like the result I got the first time. OLD pic, from Round 1 (with the bad oil), at cold idle:

(I got this same result with the fresh good oil, but I did not photograph it this time).

Then, as the oil heats up, it becomes too thin to keep the cups full (seems like it runs out the bottom of the rocker just as fast as it enters from the pushrod). At hot idle, there is definitely SOME flow through ALL the pushrods, resulting in a tiny puddles of oil at the bottom of the rockers. NEW pic (with the fresh oil), at hot idle:


When fully warm, if I push the throttle a bit, fountains spurt high into the air through SOME of the pushrods, and all SEEM to flow well (tough to measure). Wanted to push the throttle a bit more to confirm that ALL would fountain at a higher RPM, but the mess was getting out of hand.

In conclusion: I'm not sure how these results could be used to predict anything about the future longevity of this engine or these rockers. However, it is reassuring to see that there is SOME flow to ALL rockers at idle, and that the cups will ALL fill at a certain RPM (about 700 RPM) and a certain temp (not hot).


Well, she's all back together again, and the engine sounds great (so far). Took her out on the freeway for about 10 miles round trip. Wonderful. Then, let her idle for about 20 min after. Dash gauges then read: 660 RPM; 205 deg F; 20 PSI.

I am satisfied for now. I thank ALL of you for your help!
I'll drive her daily for a while, and report back.

Thanks again,
JohnEP
Old 03-11-2013, 08:09 AM
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Excellent.

Did you use that mix of 5W-30 and 10W-30 oil to do your tests?

If so, at some time, you may want to drain that and replenish the oil with your Rotella and MMO mix, along with a new filter.
Old 03-12-2013, 07:28 PM
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Originally Posted by CCKen
Excellent.

Did you use that mix of 5W-30 and 10W-30 oil to do your tests?

If so, at some time, you may want to drain that and replenish the oil with your Rotella and MMO mix, along with a new filter.
For the second test: I used 4 quarts of fresh 10w-40 Autozone "conventional oil" (non-energy conserving), mixed with 2 quarts of modern 5w-30. I emphasize that the results were not significantly different compared to the first test (with the chocolate-milk antifreeze oil).

Starting the Jeep this cold morning, I could definitely here some tapping from the ?rockers? at first cold idle. Not sure what to make of that. Recall: I installed junk-yard pivots and rockers, "mixed in a bag." Only 1 pivot showed a tiny bit of wear, and I matched it to the rocker that showed this same bit of wear on installation. All others are rockers are "unmatched" to their original pivots.

Seeing how the rocker pivots are "dry" for 2 to 3 min after first start-up, and it is still cold here in Mich, I'd like a 5w-XX weight to get flow going ASAP during the break-in for these rocker/pivots. However, to keep oil on the pivots after shut-down (for the next morning), I'd like a Xw-40 or higher. So, I'm thinking 5w-40 best fits my next oil change?

I'm reluctant to use MMO in my oil just yet. I already ran a "kerosene flush" through my engine prior to starting this project. On the other hand, I'd like to make use of my high-zinc (anti-wear) Rotella T 15w-40. Maybe 50/50 with 5w-30? Any data to suggest that this really matters at all?
Old 03-12-2013, 09:11 PM
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Originally Posted by JohnEP
For the second test: I used 4 quarts of fresh 10w-40 Autozone "conventional oil" (non-energy conserving), mixed with 2 quarts of modern 5w-30. I emphasize that the results were not significantly different compared to the first test (with the chocolate-milk antifreeze oil).

Starting the Jeep this cold morning, I could definitely here some tapping from the ?rockers? at first cold idle. Not sure what to make of that. Recall: I installed junk-yard pivots and rockers, "mixed in a bag." Only 1 pivot showed a tiny bit of wear, and I matched it to the rocker that showed this same bit of wear on installation. All others are rockers are "unmatched" to their original pivots.

Seeing how the rocker pivots are "dry" for 2 to 3 min after first start-up, and it is still cold here in Mich, I'd like a 5w-XX weight to get flow going ASAP during the break-in for these rocker/pivots. However, to keep oil on the pivots after shut-down (for the next morning), I'd like a Xw-40 or higher. So, I'm thinking 5w-40 best fits my next oil change?

I'm reluctant to use MMO in my oil just yet. I already ran a "kerosene flush" through my engine prior to starting this project. On the other hand, I'd like to make use of my high-zinc (anti-wear) Rotella T 15w-40. Maybe 50/50 with 5w-30? Any data to suggest that this really matters at all?
Put some MMO in there.
Old 03-12-2013, 09:40 PM
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I know its late but that wear is due to either lack of lubrication or contaminants in your oil. I highly advise against flushing your oiling system. Any sludge that gets broken up goes straight to your oil pan then gets picked up by your pump. Pump gets clogged then causes lack of lubrication. Our oil pressure gauges are electric and not mechanical, therefore not as accurate.
Old 03-13-2013, 12:57 AM
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Originally Posted by Outlaw Star
I highly advise against flushing your oiling system. Any sludge that gets broken up goes straight to your oil pan then gets picked up by your pump. Pump gets clogged then causes lack of lubrication.
I agree. In fact, I saw this happen myself during the kerosene flush I did before replacing the head (4 quarts oil to 2 quarts kerosene): Flush held 16 PSI (or so) pressure at hot idle, but after I rev'd it twice, the dash pressure then dropped pretty quick down to 6 PSI at idle, so I cut the ignition there. Changed the oil, then it came back up to 19 PSI at hot idle, and rev's did not hurt it. That is when I decided to gamble on replacing the head instead of replacing the engine.
Old 03-13-2013, 06:58 AM
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Jeep Engine Oil Viscosity

This was taken from pages 82 and 83 of the 1989 Chrysler/Jeep owners manual.

Selecting Engine Oil Viscosity

When changing or adding engine oil select the proper grade by using the chart on the following page. Select the grade that corresponds to the ambient temperature range you expect to encounter before your next oil change.

30*F to 100*F+ 20W-40 or 20W-50

0*F to 100*F+ 10W-30 or 10W-40

-20*F to 60*F 5W-30

That displayed, I would use 5 quarts of Rotella 15-40 and one quart of MMO. What filter are you using?
Old 03-13-2013, 07:10 AM
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Originally Posted by cruiser54
Jeep Engine Oil Viscosity

This was taken from pages 82 and 83 of the 1989 Chrysler/Jeep owners manual.

Selecting Engine Oil Viscosity

When changing or adding engine oil select the proper grade by using the chart on the following page. Select the grade that corresponds to the ambient temperature range you expect to encounter before your next oil change.

30*F to 100*F+ 20W-40 or 20W-50


0*F to 100*F+ 10W-30 or 10W-40

-20*F to 60*F 5W-30

That displayed, I would use 5 quarts of Rotella 15-40 and one quart of MMO. What filter are you using?
Good info. A++ on Rotella 15-40. I use the wally world industrial 15-40 diesel oil in my 4.0 that has had only 4psi for the past 27000 miles!
Old 03-13-2013, 07:13 AM
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Originally Posted by bigbadon
Good info. A++ on Rotella 15-40. I use the wally world industrial 15-40 diesel oil in my 4.0 that has had only 4psi for the past 27000 miles!
Yep. Works great and REALLY cleans up sludge at a nice rate without shocking the system so to speak.
Old 03-13-2013, 07:44 AM
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Here's the oil viscosity chart from the 2000 XJ FSM.

If you live in Michigan you will see most of the wide range of outside air temperatures in the chart.

I would recommend Rotella T6 SAE 5W-40 in your engine if you insist on using Rotella (I used this oil for 3,000 miles once and it worked fine).

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Old 03-13-2013, 08:13 AM
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Originally Posted by CCKen
Here's the oil viscosity chart from the 2000 XJ FSM.

If you live in Michigan you will see most of the wide range of outside air temperatures in the chart.

I would recommend Rotella T6 SAE 5W-40 in your engine if you insist on using Rotella (I used this oil for 3,000 miles once and it worked fine).

Good to see that. I wonder how the synthetic cleans and holds contaminants in suspension compared to the Rotella 15-40 diesel oil.
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Old 03-13-2013, 08:41 AM
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Originally Posted by cruiser54
Good to see that. I wonder how the synthetic cleans and holds contaminants in suspension compared to the Rotella 15-40 diesel oil.
I don't know. When I used the T6 5W-40 my engine was clean to begin with but it did turn blackish by 3,000 miles so I assume it was doing its job.

The problem I ran into using syn oil was my RMS started puking, so I changed the RMS and switched back to dino 5W-30 in the winter and 10W-30 in the summer. This was back in May 2012 that I switched back to dino oil and I haven't had any oil leaks since.

I just think 15W oil is too heavy, especially during start-ups in the winter.


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