O2 sensor and Exhaust replacement.
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Newbie
Joined: Apr 2012
Posts: 12
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From: Lufkin, Texas
Year: 1996
Model: Cherokee
Engine: 4.0L HO
I've looked but couldn't find an exact answer. I have to replace my O2 sensor after the cat. From what I have read it best to replace both at the same time. Now my question is I may have to replace the exhaust. Would it be best to wait and do all of it at the same time, or is there any harm in replacing the O2 sensors now and the exhaust later? I recall something about contaminating the O2 sensors or something.
Seasoned Member
Joined: Feb 2011
Posts: 276
Likes: 7
From: NJ/NY
Year: 2001
Model: Cherokee
Engine: I6
Sulfur, I am a product specialist with Walker Products, a manufacturer and worldwide distributor of oxygen sensors. It is not particularly bad for you to replace your rear O2’s now and then replace the rear exhaust at a later date, though it would be ideal to do both at the same time. Unfortunately, whenever you replace your cats, there is a risk of contaminating your new O2’s from the coating inside the cat converter. I hope this helps.
Thread Starter
Newbie
Joined: Apr 2012
Posts: 12
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From: Lufkin, Texas
Year: 1996
Model: Cherokee
Engine: 4.0L HO
Thanks for the replys yall. I just bought my jeep its a 96 waiting on build sheet. Bought it with the check engine light on and the seller told me it was the O2 sensor. The jeep runs fine, but has that exhaust rattle like the cat is going. I had the auto parts store run a check of the trouble codes, and it's comming up the rear O2 sensor. So I was thinking about upgrading the exhaust manafold, cat, muffler, and all the pipes, as well as both O2 sensors. I have just been debating on doing it in stages or all at once. I just remembered hearing something about needing to change the O2 sensors when you swap out all the exhaust componets at once. Thanks for the heads up on the new cat contaminating the O2 sensor.
Senior Member
Joined: May 2010
Posts: 882
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From: MI 48642
Year: 1996
Model: Cherokee
Engine: 4.0
I would suggest doing the manifold first, then do everything behind it and leave the old downstream o2 sensors in, then replace that however long after so it isn't wrecked. I'm in the middle of doing mine right now as well. Do you know if the upstream and downstream sensors are the same? If so could you put the upstream downstream and just have to replace the one.
I think a broken exhaust manifold might mess with a new upstream o2 sensor as well so you may want to keep that in mind.
I think a broken exhaust manifold might mess with a new upstream o2 sensor as well so you may want to keep that in mind.
Seasoned Member
Joined: Aug 2011
Posts: 349
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From: Tunkhannock PA
Year: 99
Model: Cherokee
Engine: 4L
Do all at once,youll break something prob just changing the o2(i broke my hanger on crossmember and cracked manifold when i had to remove the pipe where po stripped o2 thread). I would do everything and drive with a plug in rear o2 spot for awhile then put rear in
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Seasoned Member
Joined: Aug 2011
Posts: 349
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From: Tunkhannock PA
Year: 99
Model: Cherokee
Engine: 4L
I would suggest doing the manifold first, then do everything behind it and leave the old downstream o2 sensors in, then replace that however long after so it isn't wrecked. I'm in the middle of doing mine right now as well. Do you know if the upstream and downstream sensors are the same? If so could you put the upstream downstream and just have to replace the one.
I think a broken exhaust manifold might mess with a new upstream o2 sensor as well so you may want to keep that in mind.
I think a broken exhaust manifold might mess with a new upstream o2 sensor as well so you may want to keep that in mind.
Rockauto.com get front and rear for price of one at AZ
Stop by your Jeep dealer and run the VIN. There is still an active campaign on the '96 cats. You *may* qualify for a no-cost replacement.
August 2006 Dealer Service Instructions for:
Emissions Recall E22 Reprogram PCM and Inspect Catalytic Converter
1996 (XJ) Jeep® Cherokee
1996 (ZJ) Jeep® Grand Cherokee
NOTE: This recall applies only to the above vehicles equipped with a 4.0L (ERH) engine.
1997 - 1998 (AN) Dodge Dakota
1997 - 1998 (XJ) Jeep® Cherokee
1997 – 1998 (TJ) Jeep® Wrangler (built after June 30, 1996)
NOTE: This recall applies only to the above vehicles equipped with a 2.5L (EPE) engine.
IMPORTANT: Some of the involved vehicles may be in dealer used vehicle inventory. Dealers should complete this recall service on these vehicles before retail delivery. Dealers should also perform this recall on vehicles in for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The Powertain Control Module (PCM) on about 467,400 of the above vehicles may not be capable of detecting a deteriorating catalytic converter. Also, under certain conditions, some catalytic converters may be subject to mechanical degradation that causes a rattle.
© Copyright 2006, DaimlerChrysler Corporation, All Rights Reserved
**************************************…
August 2006 Dealer Service Instructions for:
Emissions Recall E22 Reprogram PCM and Inspect Catalytic Converter
1996 (XJ) Jeep® Cherokee
1996 (ZJ) Jeep® Grand Cherokee
NOTE: This recall applies only to the above vehicles equipped with a 4.0L (ERH) engine.
1997 - 1998 (AN) Dodge Dakota
1997 - 1998 (XJ) Jeep® Cherokee
1997 – 1998 (TJ) Jeep® Wrangler (built after June 30, 1996)
NOTE: This recall applies only to the above vehicles equipped with a 2.5L (EPE) engine.
IMPORTANT: Some of the involved vehicles may be in dealer used vehicle inventory. Dealers should complete this recall service on these vehicles before retail delivery. Dealers should also perform this recall on vehicles in for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The Powertain Control Module (PCM) on about 467,400 of the above vehicles may not be capable of detecting a deteriorating catalytic converter. Also, under certain conditions, some catalytic converters may be subject to mechanical degradation that causes a rattle.
© Copyright 2006, DaimlerChrysler Corporation, All Rights Reserved
**************************************…
Seasoned Member
Joined: Feb 2011
Posts: 276
Likes: 7
From: NJ/NY
Year: 2001
Model: Cherokee
Engine: I6
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