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my jeep is over charging my battery and poping my fuses

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Old 09-17-2011, 09:17 PM
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Default my jeep is over charging my battery and poping my fuses

so i dont know if there is a write up on this already but my alternator is charging way to much and killing all my fuses. i put a new alternator in it and its still the same. i saw something on here about it being the ecm or the grounds. i have checked all the grounds i could find under the hood and all looks good to me. and i saw something on line about the voltage regulator was in the ecm. help please lol this is way frustrating!
Old 09-17-2011, 10:25 PM
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Sounds like you got it figured out to me. Time to find an ECM.
Old 09-17-2011, 10:28 PM
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This is straight from the factory service manual:

OPERATION
The charging system is turned on and off with the
ignition switch. The system is on when the engine is
running and the ASD relay is energized. When the
ASD relay is on, voltage is supplied to the ASD relay
sense circuit at the PCM. This voltage is connected
through the PCM and supplied to one of the generator
field terminals (Gen. Source +) at the back of the
generator.
The amount of DC current produced by the generator
is controlled by the EVR (field control) circuitry
contained within the PCM. This circuitry is connected
in series with the second rotor field terminal
and ground.
A battery temperature sensor, located in the battery
tray housing, is used to sense battery temperature.
This temperature data, along with data from
monitored line voltage, is used by the PCM to vary
the battery charging rate. This is done by cycling the
ground path to control the strength of the rotor magnetic
field. The PCM then compensates and regulates
generator current output accordingly.
All vehicles are equipped with On-Board Diagnostics
(OBD). All OBD-sensed systems, including EVR
(field control) circuitry, are monitored by the PCM.
Each monitored circuit is assigned a Diagnostic Trouble
Code (DTC). The PCM will store a DTC in electronic
memory for certain failures it detects. Refer to
On-Board Diagnostics in Group 25, Emission Control
System for more DTC information.
The Check Gauges Lamp (if equipped) monitors:
charging system voltage, engine coolant temperature
and engine oil pressure. If an extreme condition
is indicated, the lamp will be illuminated. This is
done as reminder to check the three gauges. The signal
to activate the lamp is sent via the CCD bus circuits.
The lamp is located on the instrument panel.
Refer to Group 8E, Instrument Panel and Gauges for
additional information.


BATTERY TEMPERATURE SENSOR
DESCRIPTION
The Battery Temperature Sensor (BTS) is attached
to the battery tray located under the battery.
OPERATION
The BTS is used to determine the battery temperature
and control battery charging rate. This temperature
data, along with data from monitored line
voltage, is used by the PCM to vary the battery
charging rate. System voltage will be higher at colder
temperatures and is gradually reduced at warmer
temperatures.
The PCM sends 5 volts to the sensor and is
grounded through the sensor return line. As temperature
increases, resistance in the sensor decreases
and the detection voltage at the PCM increases.
The BTS is also used for OBD II diagnostics. Certain
faults and OBD II monitors are either enabled
or disabled, depending upon BTS input (for example,
disable purge and enable Leak Detection Pump
(LDP) and O2 sensor heater tests). Most OBD II
monitors are disabled below 20°F.
ELECTRONIC VOLTAGE REGULATOR
DESCRIPTION
The Electronic Voltage Regulator (EVR) is not a
separate component. It is actually a voltage regulating
circuit located within the Powertrain Control
Module (PCM). The EVR is not serviced separately. If
replacement is necessary, the PCM must be replaced.
OPERATION
The amount of DC current produced by the generator
is controlled by EVR circuitry contained within
the PCM. This circuitry is connected in series with
the generators second rotor field terminal and its
ground.
Voltage is regulated by cycling the ground path to
control the strength of the rotor magnetic field. The
EVR circuitry monitors system line voltage (B+) and
battery temperature (refer to Battery Temperature
Sensor for more information). It then determines a
target charging voltage. If sensed battery voltage is
0.5 volts or lower than the target voltage, the PCM
grounds the field winding until sensed battery voltage
is 0.5 volts above target voltage. A circuit in the
PCM cycles the ground side of the generator field up
to 100 times per second (100Hz), but has the capability
to ground the field control wire 100% of the time
(full field) to achieve the target voltage. If the charging
rate cannot be monitored (limp-in), a duty cycle
of 25% is used by the PCM in order to have some
generator output. Also refer to Charging System
Operation for additional information.


Hope it help explains stuff a bit...
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