muffler removal!?!!?!?!
Thread Starter
Senior Member
Joined: Jun 2009
Posts: 562
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From: pennsylvania
Year: 1995
Model: Cherokee
Engine: 4.0 liter
ok. inspection is comming up and i have to replace muffler. so i bought a cherry bomb glass-pack for 35 bucks. i took off old muffler clamps and went to slide it off either end. and it wont budge!.. so i tried heating with blow torch for a few seconds to expand the metal. that didn't work. i dont own any type of cutting implement . but i also asked my fellow autozone buddy how i could do it. and he said take a chissle and hammer. and split the muffler pipe. but i cant seem to break through!. any suggestions. needs off soon. =)
Thread Starter
Senior Member
Joined: Jun 2009
Posts: 562
Likes: 0
From: pennsylvania
Year: 1995
Model: Cherokee
Engine: 4.0 liter
i have the new clamps. but where would i place the hacksaw? i do have a hacksaw. i just do not have a electric saw of any-kind. and by place the hacksaw i mean to .. do i cut it by the muffler part. or at the very end of the mufflers inlet and outlet?
Measure how long the cherry bomb is and cut a section about an inch short on either side so it fits in/over the existing pipe. Then clamp it up.
=====/=(insert cherry bomb here)=/=====
Thats about as good as my text diagram skills get.
=====/=(insert cherry bomb here)=/=====
Thats about as good as my text diagram skills get.
Seasoned Member
Joined: Apr 2010
Posts: 291
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From: Colorado
Year: 1996
Model: Cherokee
Engine: 4.0 HO I6
What I had to do was take a dremel with a cut-off wheel and make horizontal cuts into the muffler pipe without going through the cat pipe to get mine to come off.
You can get a pretty cheap dremel at wal-mart and it comes with a cut-off wheel and other attachments.
just my .02
You can get a pretty cheap dremel at wal-mart and it comes with a cut-off wheel and other attachments.
just my .02
CF Veteran
Joined: Mar 2009
Posts: 2,750
Likes: 3
From: Visalia, Kalifornia, ussa
Year: 1996
Model: Cherokee
Engine: 4.0
What I had to do was take a dremel with a cut-off wheel and make horizontal cuts into the muffler pipe without going through the cat pipe to get mine to come off.
You can get a pretty cheap dremel at wal-mart and it comes with a cut-off wheel and other attachments.
just my .02
You can get a pretty cheap dremel at wal-mart and it comes with a cut-off wheel and other attachments.
just my .02
Seasoned Member
Joined: May 2010
Posts: 309
Likes: 0
From: Wherever the AF sends me!!
Year: 1997
Model: Cherokee
Engine: 4.0
Getting ready to do the same thing on my exhaust... but I have a year until my next inspection... so not as big of a hurry... Just getting tired of the holy muffler sound!!!
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CF Veteran
Joined: Jan 2010
Posts: 1,087
Likes: 1
From: St Augustine Florida
Year: 1992
Model: Cherokee
Engine: 4.0
the pipe only goes in about 2.5 - 3 inches... just get a BFH and chisel and have at it.. or.. you could do the simple thing.. go buy a cordless sawzaw and call it JEEP emergency Equipment. and be done in 30 seconds.. and in the woods.. they work nice to.... yes you can cut a big tree down with one.. :}
I don't know about where you live, but in CO having a cherry bomb glasspack is not considered a muffler for those that live in the "green zone" (AKA Denver) and it won't pass inspection with one on. just a little FYI to look into.
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