Muffler flapping
CF Veteran




Joined: Jan 2014
Posts: 1,102
Likes: 364
From: Eustis, Florida
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0
You might try "header tape" and wrap the muffler like a mummy....but that will not last that long....
Guy at Advance said I could just cut it out and put straight pipe in? I build chainlink fence so I have a TON of galvanized pipe (2 1/2", 3", 4" etc) so could I use that? And also I noticed there's a quarter sized hole in the pipe that goes up over the rear differential too. Is that easy to replace or patch? The whole pipe looks rusted to hell, I hate not knowing this stuff already
Seasoned Member

Joined: Jun 2021
Posts: 457
Likes: 165
From: Ortonville, mi
Year: 97
Model: Cherokee (XJ)
Engine: 4.0
Muffler shop take-offs kept my junk quiet thru my poor times. My guess is dumpster diving may result in a law enforcement situation. Times are a bit different now. And, a cheap glass pack Muffler is cheaper than header tape. Good luck! R
Trending Topics
Senior Member
Joined: May 2013
Posts: 688
Likes: 33
From: Maryland
Year: 1997
Model: Cherokee
Engine: 4.0
What is on the cheap to you? As in what can you afford to spend?
Do you want to change the sound? Loud or quiet?
Walker Quiet Flow replacement muffler and a Walker tail pipe would be my DIY go to.
Parts store chambered or turbo muffler with some pipe extension and a few clamps would be lowest retail/online.
If you pickup a muffler you could look into local muffler shops and check to see what they would charge to weld it on and bend a tail pipe. XJ tailpipe has an easy route and would take a seasoned tech minutes to make.
Just some thoughts.
Do you want to change the sound? Loud or quiet?
Walker Quiet Flow replacement muffler and a Walker tail pipe would be my DIY go to.
Parts store chambered or turbo muffler with some pipe extension and a few clamps would be lowest retail/online.
If you pickup a muffler you could look into local muffler shops and check to see what they would charge to weld it on and bend a tail pipe. XJ tailpipe has an easy route and would take a seasoned tech minutes to make.
Just some thoughts.
Seasoned Member

Joined: Jun 2021
Posts: 457
Likes: 165
From: Ortonville, mi
Year: 97
Model: Cherokee (XJ)
Engine: 4.0
I actually have a small hoard I collected. I keep a couple in all the rides. Have come in real handy on several occasions. 😉
Bolt-on walker muffler, tailpipe, and couple of band-type clamps isn't that expensive. I did my whole exhaust from the header back, including cat, for $140. Universal muffler as cheap as $25, or custom fit for $40. If you're flat broke though, you could get creative with some of that galvanized fence pipe but it'll never fit right and sound like crap.
Thread
Thread Starter
Forum
Replies
Last Post
evil_goat
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
13
Jan 24, 2021 08:00 AM
JayJay Chrome
Stock Grand Cherokee Tech. All ZJ/WJ/WK Non-modified/stock questions go here!
3
Jun 16, 2019 09:55 AM
Mfran12345
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
6
Aug 10, 2016 10:27 PM
BimmerJeeper
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
46
Jul 10, 2015 07:32 PM
awork
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
12
Aug 25, 2014 06:09 AM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)





