Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

major suspension bolt problems

Thread Tools
 
Search this Thread
 
Old 01-09-2010, 02:29 PM
  #1  
Member
Thread Starter
 
Teal2doorXJ's Avatar
 
Join Date: Nov 2009
Posts: 161
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default major suspension bolt problems

im installing a lift on my XJ and when my dad was trying to unbolt the springs the welded nut on the inside of the frame broke, so now we have a bolt with a nut inside the frame that just spins, so i cut through the bolt on the back side of the spring and got the spring out, now the only way to get the nut out was to cut a hole in the bottom of the section that comes out to the spring.

i proceded to move on to removing the shackels, the one side came out but once again the welded nut inside the frame broke loose, i cut the shackel out, cut the access hole and now its all messed up, and i need to reconstruct it somehow, ill post pictures, plz help this has got me down to the point that i just want to forget about this project
Old 01-09-2010, 02:35 PM
  #2  
Member
Thread Starter
 
Teal2doorXJ's Avatar
 
Join Date: Nov 2009
Posts: 161
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default




Last edited by Teal2doorXJ; 01-09-2010 at 03:02 PM.
Old 01-09-2010, 03:22 PM
  #3  
Member
Thread Starter
 
Teal2doorXJ's Avatar
 
Join Date: Nov 2009
Posts: 161
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

bump help guys come on
Old 01-09-2010, 04:24 PM
  #4  
CF Veteran
 
Donnie_K's Avatar
 
Join Date: Jun 2009
Location: Columbus, Ohio
Posts: 2,173
Likes: 0
Received 0 Likes on 0 Posts
Year: 1997
Model: Cherokee
Engine: 4.0, comp cam, 99 intake, apn header, neon injectors, Thunderbolt 2.5" High Flow Cat
Default

probably should've went through the floorboard for that one, huh?
Old 01-09-2010, 04:46 PM
  #5  
Seasoned Member
 
patnok's Avatar
 
Join Date: Apr 2009
Location: Nokomis FLA.
Posts: 330
Likes: 0
Received 0 Likes on 0 Posts
Year: 1992 2dr Sport 2wd & 1992 4dr Laredo 4x4
Model: Cherokee
Engine: 4.0 liter H.O.
Cool

looks like you're gonna need some welding & fab work there. Post a pic of your jeep
Old 01-09-2010, 04:47 PM
  #6  
CF Veteran
 
Donnie_K's Avatar
 
Join Date: Jun 2009
Location: Columbus, Ohio
Posts: 2,173
Likes: 0
Received 0 Likes on 0 Posts
Year: 1997
Model: Cherokee
Engine: 4.0, comp cam, 99 intake, apn header, neon injectors, Thunderbolt 2.5" High Flow Cat
Default

I believe the bracket can be removed where the front of the leaf spring mounts. dunno about at the shackle end though.
Old 01-09-2010, 05:16 PM
  #7  
CF Veteran
 
Turbo X_J's Avatar
 
Join Date: Sep 2009
Location: ☼ Blackhole Sun
Posts: 8,567
Likes: 0
Received 18 Likes on 16 Posts
Year: My Jeep is a GMC
Default

I'm afraid there is no easy fix for that. You'll have to tear out whats left and fab up some new spring mounts. Just remember that is a structural member and if the rear is not properly aligned it will dog track.
Old 01-09-2010, 05:19 PM
  #8  
I like it in the dirt
 
itsanxjthing's Avatar
 
Join Date: Jul 2009
Location: Alberta Canada
Posts: 1,802
Likes: 0
Received 1 Like on 1 Post
Year: 2003
Model: Grand Cherokee
Engine: 4.0
Default

Ya man you crazy! I would say you have to fab up some new mounts. And alignment is key!
Old 01-09-2010, 05:35 PM
  #9  
Junior Member
 
carfleet mntc's Avatar
 
Join Date: Dec 2009
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Year: 2001
Model: Cherokee
Engine: 4 liter
Default Get thee to a machine shop.

I can not quite make out what was done here. But it looks like you could have a machine shop fabricate a rectangular inside mounting plate.
Old 01-09-2010, 05:42 PM
  #10  
Seasoned Member
 
Brett's Avatar
 
Join Date: Dec 2009
Location: NW Oregon
Posts: 381
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 High Outout I6
Default

Originally Posted by carfleet mntc
I can not quite make out what was done here. But it looks like you could have a machine shop fabricate a rectangular inside mounting plate.
this is whats been done here.... see whats missing?
Attached Thumbnails major suspension bolt problems-seewhatsmissing.jpg  
Old 01-09-2010, 05:43 PM
  #11  
Senior Member
 
Mike1998XJ's Avatar
 
Join Date: Apr 2009
Location: Grand Haven, Michigan
Posts: 922
Likes: 0
Received 2 Likes on 2 Posts
Year: 1998, 1999
Model: Cherokee
Engine: 4.0
Default

Can you weld a new nut on the back side of the piece you cut out? Then weld it back in with a little additional bracing?
Do you have a welder? Where do you live, maybe someone can help you out. I'm on the west side of Michigan... have welder! Will travel if your near me!
Mike
Old 01-09-2010, 05:45 PM
  #12  
Seasoned Member
 
Brett's Avatar
 
Join Date: Dec 2009
Location: NW Oregon
Posts: 381
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee
Engine: 4.0 High Outout I6
Default

i think it was thefreaksfamilyxj build on here.. he fabbed up some sweet sliders to mount the leafs too... might be an option?
EDIT: found it! check out his rear suspension i think its on the first page

Last edited by Brett; 01-09-2010 at 05:49 PM.
Old 01-09-2010, 06:16 PM
  #13  
Newbie
 
Dogface's Avatar
 
Join Date: Dec 2009
Location: Apple Valley, MN
Posts: 15
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0 H.O.
Default

Originally Posted by Mike1998XJ
Can you weld a new nut on the back side of the piece you cut out? Then weld it back in with a little additional bracing?
Do you have a welder? Where do you live, maybe someone can help you out. I'm on the west side of Michigan... have welder! Will travel if your near me!
Mike
I agree, weld in what you cut out, mock up the bolt through the outside hole and make sure its straight. A good weld will be stronger than the metal. You could also weld some back plates along the cut so the main welds don`t blow through.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
rdr8887
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
33
08-08-2017 07:28 AM
Mmll52
Modified XJ Cherokee Tech
6
09-02-2015 10:01 AM
Rotorhead
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
10
08-31-2015 12:41 PM
SwankyXJ
Cherokee Chat
13
08-21-2015 12:45 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: major suspension bolt problems



All times are GMT -5. The time now is 05:34 PM.