Major Frame Issue...Fixable? Or just screwed?
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Joined: Aug 2011
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From: Concord, CA
Year: 1997
Model: Cherokee
Engine: 4.0L I6

Top picture is passenger side frame rail, straight...bumper properly attached by three bolts.
Bottom picture is driver side frame rail, smashed in...bumper welded on in top bolt hole.
Noticed all this as I went in to install tow hook brackets this morning. Tow hooks were supposed to be a temporary fix until I got an aftermarket front bumper...now I can't install the tow hooks or eventually the bumper.
Is this problem fixable? How expensive (estimate) will the fix be?
So depressing...one problem after the other...previous owner was a hack and didn't take care of this XJ very well. I wanna keep my XJ for years to come but starting to get frustrated with it!
Tough to know from the pic if there's damage beyond just the "frame rail" end. I suppose a body shop would be able to tell you if everything else is still straight or not. It looks fixable enough. Cut out damaged areas and replace. Might be a good time to go ahead and get extended braces and/or unibody stiffeners.
Last edited by VTJeep; Nov 27, 2012 at 05:57 PM.
Thread Starter
Member
Joined: Aug 2011
Posts: 127
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From: Concord, CA
Year: 1997
Model: Cherokee
Engine: 4.0L I6
Tough to know from the pic if there's damage beyond just the "frame rail" end. I suppose a body shop would be able to tell you if everything else is still straight or not. It looks fixable enough. Cut out damaged areas and replace. Might be a good time to go ahead and get extended braces and/or unibody stiffeners.
If your aftermarket bumper comes with a steering stiffener brace thingie, it may be all you need.
I had a similar bend from hitting a deer and only the very end piece was bent...it didn't affect the steering at all. I was able to straighten it with a chain, a tree, a bfh, and some heat good enough to line the bumper mount back up.
It drives down the road straight and looks just fine. What else matters?
I had a similar bend from hitting a deer and only the very end piece was bent...it didn't affect the steering at all. I was able to straighten it with a chain, a tree, a bfh, and some heat good enough to line the bumper mount back up.
It drives down the road straight and looks just fine. What else matters?
Thread Starter
Member
Joined: Aug 2011
Posts: 127
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From: Concord, CA
Year: 1997
Model: Cherokee
Engine: 4.0L I6
If your aftermarket bumper comes with a steering stiffener brace thingie, it may be all you need.
I had a similar bend from hitting a deer and only the very end piece was bent...it didn't affect the steering at all. I was able to straighten it with a chain, a tree, a bfh, and some heat good enough to line the bumper mount back up.
It drives down the road straight and looks just fine. What else matters?
I had a similar bend from hitting a deer and only the very end piece was bent...it didn't affect the steering at all. I was able to straighten it with a chain, a tree, a bfh, and some heat good enough to line the bumper mount back up.
It drives down the road straight and looks just fine. What else matters?

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Thread Starter
Member
Joined: Aug 2011
Posts: 127
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From: Concord, CA
Year: 1997
Model: Cherokee
Engine: 4.0L I6
Going to see my frame expert buddy tomorrow too.
Cut the crappy plug weld out and take the bumper off.
Option 1: Cut out the bend in portion and weld in new metal.
Option 2: Cut the hole section of the frame off, cut another good one off from a donor XJ and weld it in place.
That little bit of frame damage is hardly a big deal.
Option 1: Cut out the bend in portion and weld in new metal.
Option 2: Cut the hole section of the frame off, cut another good one off from a donor XJ and weld it in place.
That little bit of frame damage is hardly a big deal.
Thread Starter
Member
Joined: Aug 2011
Posts: 127
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From: Concord, CA
Year: 1997
Model: Cherokee
Engine: 4.0L I6
motorcharge, yeah those look like the options. We'll see what my buddy says and can do.
navy digital, just hope it don't cost me an arm and a leg. By the way my dad was 20 years Navy and I'm Army...assuming you are or were in the Navy, thanks for your service.
97AT4x4XJ, I just wanted my tow hooks for a recovery point and my bumper eventually so looks like I gotta get it fixed.
navy digital, just hope it don't cost me an arm and a leg. By the way my dad was 20 years Navy and I'm Army...assuming you are or were in the Navy, thanks for your service.
97AT4x4XJ, I just wanted my tow hooks for a recovery point and my bumper eventually so looks like I gotta get it fixed.
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