Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
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intermittant hesitation, bucking, and dying

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Old Jul 23, 2012 | 04:30 PM
  #16  
cruiser54's Avatar
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
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Good job. The resistance in the sensor ground circuit is most likely in the C101 then.

Here are the instructions I wrote for repairing that circuit and bypassing the C101 at teh same time. They should make perfect sense to you.
Find your Intake Air Temp sensor. It's the sensor just to the rear of the throttle body, has 2 wires, and screws into the intake manifold.
Where it's connector plugs into the harness you will see that one of the wires on the harness side is brown with a white stripe. Follow the brown with white stripe wire back into the harness. You'll have to open up the split-loom plastic sheathing to follow it. It will come to a splice with 2 other brown with white wires with duct tape over them. They're from the TPS and the CTS. The 3 wires will be  spliced to a single wire headed toward the C101 connector if you have an 87 or 88. If you have an 89 or 90, you do not have the C101 bulkhead connector.
 
Now go to the MAP sensor. Follow the brown with white wire into the harness from there. You will find a splice with 2 more brown with white wires with duct tape over them. At the splice you will find the 3 wires connected to a single brown with white wire going toward the C101, or just along the firewall towards the engine if you have an 89 or 90. Along with the MAP sensor that you traced, they are the ECU sensor ground port and the diagnostic connector on the passenger inner fender.
 
You now have 2 sets of 3 brown with white wires, one near the firewall and one near the engine.
 
Cut the splices out of each set of wires eliminating not only the crappy factory splices, but also the single wire between them. Bring both sets of 3 wires together. Solder the 2 sets of wires together and insulate them properly with tape or shrink tubing.
 
Zip-tie up your new sensor loom to allow for engine movement. I prefer to cover it with some new split-loom or wrap it neatly with electrical tape when done.
 
 
Revised 03-09-12
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Old Jul 23, 2012 | 04:47 PM
  #17  
letinsh's Avatar
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From: Austin
Year: 1987
Model: Wagoneer
Engine: 4.0
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Originally Posted by cruiser54
Good job. The resistance in the sensor ground circuit is most likely in the C101 then.

Here are the instructions I wrote for repairing that circuit and bypassing the C101 at teh same time. ...
Yep -that's the next step for me, regardless of whether or not this fixed my problems. If you click through to the link I posted, I started on this fix and actually traced and found one of the splices, but don't have a soldering iron, so I left it alone until another day.

Thanks again for all the help!
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Old Jul 23, 2012 | 04:54 PM
  #18  
cruiser54's Avatar
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Joined: Aug 2011
Posts: 43,971
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
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Originally Posted by letinsh
Yep -that's the next step for me, regardless of whether or not this fixed my problems. If you click through to the link I posted, I started on this fix and actually traced and found one of the splices, but don't have a soldering iron, so I left it alone until another day.

Thanks again for all the help!
You're on the right track. Bypass the C101 and eliminate all the crimps. Reason is, the MAP is further down on that circuit and it's crimp can be bad still.
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