Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Intake/Exhaust Manifold

Thread Tools
 
Search this Thread
 
Old Jul 27, 2010 | 03:54 PM
  #16  
OverlandZJ's Avatar
CF Veteran
Premium Member
15 Year Member
 
Joined: May 2008
Posts: 5,188
Likes: 6
From: Bristol,Pa
Year: 94
Model: Cherokee
Engine: 4.0L
Default

This is as disassembled as i have... after new gasket and header is reattached. Hang the header and gasket on using the studs at the ends.




Then you'll attach the intake by making sure it sits flush, these are dowels that it must sit on properly. Install all the bolts finger tight till your absolutely sure everything is positioned correctly. You can slightly wiggle it to make sure it's seated.




No, i dont use a FSM anymore. I'v done this job too many times than i care to remember. When you retighten the bolts... i work from centers out. Top and bottom together. Removing the airbox makes this job easier.
Reply
Old Jul 29, 2010 | 07:05 AM
  #17  
warthog's Avatar
Thread Starter
CF Veteran
 
Joined: Jul 2009
Posts: 1,640
Likes: 0
From: Keesler AFB, MS
Year: 1998 XJ
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by OverlandXJ
This is as disassembled as i have... after new gasket and header is reattached. Hang the header and gasket on using the studs at the ends.




Then you'll attach the intake by making sure it sits flush, these are dowels that it must sit on properly. Install all the bolts finger tight till your absolutely sure everything is positioned correctly. You can slightly wiggle it to make sure it's seated.




No, i dont use a FSM anymore. I'v done this job too many times than i care to remember. When you retighten the bolts... i work from centers out. Top and bottom together. Removing the airbox makes this job easier.
Thanks for the pics,
I removed the head the other night and took it to the machine shop. It was cracked in between the two valve seats in clinder one. Where my low compression was and where my misfire was. So i had to drive 2 hours to get a new to me rebuilt head. Everything was pretty easy. All i have left to do is put the cooling system back together, connect the exhaust flange (those bolts stripped out during removal), put the valve cover on and a couple more odds and ends and then fire it up. i would have posted pics but the wife has the camera up in mississippi for a week. I took some with my phone and will try to upload them when i can.

Thanks again for all the help.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jmsummers2012
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
56
Jun 12, 2025 02:04 AM
cpnwrench
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
14
May 5, 2024 12:21 PM
BossHoss25
Modified XJ Cherokee Tech
21
Dec 9, 2020 12:15 PM
xjcherokee2000
Modified XJ Cherokee Tech
4
Sep 29, 2015 08:28 PM
Juan2387
Modified XJ Cherokee Tech
0
Sep 25, 2015 01:44 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 11:18 PM.