Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

how do i regasket my diff cover?

Old Dec 11, 2009 | 05:29 PM
  #1  
leo3000's Avatar
Thread Starter
CF Veteran
 
Joined: May 2009
Posts: 1,537
Likes: 1
From: AL
Year: 2001
Model: Cherokee
Engine: 4.0l
Default how do i regasket my diff cover?

i took mine off and the gasket is all torn up

how do i redo it and what do i need to get?

thanks
Reply
Old Dec 11, 2009 | 05:32 PM
  #2  
Throttle Jockey's Avatar
Senior Member
 
Joined: Feb 2009
Posts: 811
Likes: 0
Model: Cherokee
Default

if it were me? couple cans of brake/parts cleaner and some good RTV. make sure you get all the old stuff off and its good and clean. no oil or dirt.
Reply
Old Dec 11, 2009 | 05:33 PM
  #3  
NewXJaddict's Avatar
CF Veteran
 
Joined: Sep 2009
Posts: 5,376
Likes: 1
From: NC
Model: Cherokee
Default

scrape off all old gasket material clean

from there you can either go buy a replacement gasket and some rtv from the auto parts store or just a good coating of black rtv on each side to seal it up good.
Reply
Old Dec 11, 2009 | 05:43 PM
  #4  
alpine.adrenaline's Avatar
CF Veteran
 
Joined: Aug 2009
Posts: 1,127
Likes: 12
From: 9000 ft, CO
Year: 1999 XJ
Model: Cherokee
Engine: I6 4.0L
Default

"The Right Stuff" gasket maker. I trust it more than any other gasket.
Reply
Old Dec 11, 2009 | 05:48 PM
  #5  
leo3000's Avatar
Thread Starter
CF Veteran
 
Joined: May 2009
Posts: 1,537
Likes: 1
From: AL
Year: 2001
Model: Cherokee
Engine: 4.0l
Default

what should it cost me?
Reply
Old Dec 11, 2009 | 05:51 PM
  #6  
alpine.adrenaline's Avatar
CF Veteran
 
Joined: Aug 2009
Posts: 1,127
Likes: 12
From: 9000 ft, CO
Year: 1999 XJ
Model: Cherokee
Engine: I6 4.0L
Default

$10
Reply
Old Dec 11, 2009 | 05:52 PM
  #7  
DEVILSTOY's Avatar
CF Veteran
 
Joined: Oct 2009
Posts: 1,474
Likes: 2
From: south jersey
Year: 1997
Model: Cherokee
Engine: 4.0
Default

just clean it real good and use a good rtv sealant
Reply
Old Dec 11, 2009 | 06:04 PM
  #8  
grn99's Avatar
Senior Member
 
Joined: Jan 2009
Posts: 836
Likes: 3
From: Redford MI
Year: 1999
Model: Grand Cherokee
Engine: 4.0
Default

I prefer to use ultra copper RTV. Make sure its clean and lies flat aginst a flat surface. Only suggesting so, because if you pryed it off you chance bending it some.
Reply
Old Dec 11, 2009 | 06:06 PM
  #9  
Desert Rat's Avatar
CF Veteran
15 Year Member
 
Joined: Sep 2009
Posts: 3,612
Likes: 0
From: West Valley
Year: 1998
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by alpine.adrenaline
"The Right Stuff" gasket maker. I trust it more than any other gasket.
X2
Reply
Old Dec 11, 2009 | 06:13 PM
  #10  
djb383's Avatar
CF Veteran
 
Joined: Nov 2009
Posts: 8,172
Likes: 17
From: The Republic of TEXAS
Year: 1998
Model: Cherokee
Engine: 4.0L HO
Default

Just did our '98 Cherokee with the Chrysler 8.25" rear diff. New FelPro gasket ($4) and VersaChem Ultra Copper RTV on both sides of gasket. No drips, no runs, no errors........zero, zip, nada. Takes about 2.5 qts gear oil to re-fill.
Reply
Old Dec 11, 2009 | 07:41 PM
  #11  
96Cherokee113's Avatar
CF Veteran
 
Joined: Nov 2009
Posts: 1,261
Likes: 0
From: New Jersey
Year: 1996
Model: Cherokee
Engine: 4.0 HO
Default

I have a 1996 and I also just did my 8.25" and spent $5.34 on a gasket and it doesn't leak at all. I didn't even use any RTV. If you're in a hurry use the RTV, but if you've got time, get the gasket, it's quick and simple.
Reply
Old Dec 11, 2009 | 09:42 PM
  #12  
leo3000's Avatar
Thread Starter
CF Veteran
 
Joined: May 2009
Posts: 1,537
Likes: 1
From: AL
Year: 2001
Model: Cherokee
Engine: 4.0l
Default

i got high heat red rtv.

is that ok? sombody on here said black
Reply
Old Dec 11, 2009 | 10:40 PM
  #13  
96Cherokee113's Avatar
CF Veteran
 
Joined: Nov 2009
Posts: 1,261
Likes: 0
From: New Jersey
Year: 1996
Model: Cherokee
Engine: 4.0 HO
Default

Yea that should be fine. If memory serves me right, we used red on my buddy's Suburban and my buddy's Dakota.
Reply
Old Dec 11, 2009 | 11:34 PM
  #14  
NewXJaddict's Avatar
CF Veteran
 
Joined: Sep 2009
Posts: 5,376
Likes: 1
From: NC
Model: Cherokee
Default

I used red on the front when I did it.

Bought some black at Kmart for the rear.....long story short I have gasket and red rtv on the front

the rear is just going to be a bead of black rtv .. kind of comparing the two for my own curiosity.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
sluger17
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
9
Jul 8, 2023 07:08 AM
ROCKRIDGE 4WD
Vendor Showcase
1
May 23, 2016 06:39 PM
xjr10
Modified XJ Cherokee Tech
26
Oct 3, 2015 07:27 PM
aj2494
Cherokee Chat
14
Oct 2, 2015 02:58 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 06:29 AM.