How do I properly fix this?
Thread Starter
Junior Member
Joined: Jul 2015
Posts: 72
Likes: 0
From: Lansing, IL
Year: 1996
Model: Cherokee
Engine: 4.0
I have severe rot out of the floor pans, I was thinking weld new pans inside, cut out that section and replace with 3"16 steel bent around existing rail to get contour and weld back in place, then take grinder with rust remover disc and grind of all existing rust on outside rails and weld new steel over it and do frame bars along sides for stiffeners and cross sections of steel across body from rail to rail
Thread Starter
Junior Member
Joined: Jul 2015
Posts: 72
Likes: 0
From: Lansing, IL
Year: 1996
Model: Cherokee
Engine: 4.0
Thread Starter
Junior Member
Joined: Jul 2015
Posts: 72
Likes: 0
From: Lansing, IL
Year: 1996
Model: Cherokee
Engine: 4.0
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Thread Starter
Junior Member
Joined: Jul 2015
Posts: 72
Likes: 0
From: Lansing, IL
Year: 1996
Model: Cherokee
Engine: 4.0
Under the rear seat that i just cut out
Thread Starter
Junior Member
Joined: Jul 2015
Posts: 72
Likes: 0
From: Lansing, IL
Year: 1996
Model: Cherokee
Engine: 4.0
Thread Starter
Junior Member
Joined: Jul 2015
Posts: 72
Likes: 0
From: Lansing, IL
Year: 1996
Model: Cherokee
Engine: 4.0
Because I'm asking if this was your jeep or someone elses, you had the resources, how would you fix it, do it right? I've never worked on the underbody of a car or jeep in my life. What other products would you buy? Like frame stiffeners from somewhere else rather then just using all metal from a steel mill?
Seasoned Member
Joined: Jan 2015
Posts: 398
Likes: 2
From: Metro Detroit
Year: 1999
Model: Cherokee
Engine: 4.0
I would pull the parts you want to keep and scrap the entire thing. Unless you are planning on a chopped tube frame rock bouncer, but I'm doubting that is your plan based on how bad that rot is.... Time to find a new Jeep and get to wrenching
::CF Administrator::





Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Because I'm asking if this was your jeep or someone elses, you had the resources, how would you fix it, do it right? I've never worked on the underbody of a car or jeep in my life. What other products would you buy? Like frame stiffeners from somewhere else rather then just using all metal from a steel mill?
There's a reason everyone is telling you to junk it. Because it's junk.
This is also not a job for someone who's never tackled it before. Trust us when we tell you to let it go.
EDIT: One last thing...park that thing. Don't drive it, it is NOT safe.
Last edited by Rogue4x4; Aug 23, 2015 at 05:14 PM.


