Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Help: o2 Sensor on so tight it's like it's weldedon!

Thread Tools
 
Search this Thread
 
Old 10-31-2015, 05:19 PM
  #1  
Newbie
Thread Starter
 
Fubar92627's Avatar
 
Join Date: Sep 2015
Location: Southern California
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts
Year: 1991
Model: Cherokee
Engine: 6 cyl. 4.0L High Output
Default Help: o2 Sensor on so tight it's like it's weldedon!

Hey guys I need some help here... My 02 sensor is on so tight I can't get it off. I jacked it up, got underneath it, and used all my bodyweight and couldn't get it to budge at all. It's seriously like it is welded on it is so tight.

Any suggestions to get it off before I take it to a mechanic to take it off...?
Old 10-31-2015, 05:29 PM
  #2  
CF Veteran
 
EZEARL's Avatar
 
Join Date: Aug 2009
Location: WV
Posts: 5,676
Received 298 Likes on 253 Posts
Year: '96
Model: Cherokee
Default

I recently tried changing the ones on my wife's Blazer. Got two changed but the other two had to be cut out and rethreaded by our local exhaust shop. I was using the proper O2 sockets by the way.
Old 10-31-2015, 05:29 PM
  #3  
Senior Member
 
Rambler65's Avatar
 
Join Date: Sep 2015
Location: Abysmo, NJ
Posts: 893
Received 56 Likes on 45 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

Sometimes they'll come off easier if you do it while the exhaust is hot. Be careful if you try this and wear protective gloves - I have the scars to prove what happens if you don't!
Old 10-31-2015, 05:37 PM
  #4  
CF Veteran
 
EZEARL's Avatar
 
Join Date: Aug 2009
Location: WV
Posts: 5,676
Received 298 Likes on 253 Posts
Year: '96
Model: Cherokee
Default

Also helps SOMETIMES to PB Blaster them for a week before trying. Then do what Rambler said right after spraying them. Didn't work in my case though.
Old 10-31-2015, 07:47 PM
  #5  
Herp Derp Jerp
 
salad's Avatar
 
Join Date: Nov 2011
Location: Parham, ON
Posts: 18,251
Likes: 0
Received 12 Likes on 11 Posts
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
Default

Heat is right. CRC has a product called "Freeze Off" which is a penetrating oil with a super cooling agent. Kinda like turning those "duster" cans upside-down. Can help a lot in breaking a rust-weld.

In my case an oxy-acetelene torch heated it until it was red...
Old 10-31-2015, 08:22 PM
  #6  
CF Veteran
 
DFlintstone's Avatar
 
Join Date: Aug 2011
Location: Nor-Cal Coast
Posts: 10,489
Likes: 0
Received 17 Likes on 17 Posts
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
Default

Cut wire to fit 7/8 box wrench. Sometimes seized will free it you can deliver a crisp solid whack to the wrench while torque is applied.

No harm ether in seeing if it cracks free going the other way.
Old 10-31-2015, 09:50 PM
  #7  
Member
 
Trimmy's Avatar
 
Join Date: Aug 2008
Location: Brookville, OH
Posts: 247
Likes: 0
Received 0 Likes on 0 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

I used a propane torch on mine until they started turning red. Then the O2 sensor socket wanted to flare out so I clamped it together with a set of vice grips and put a breaker bar on it and it popped and broke free. Had to do this to both of my O2 sensors today to get them off.
Old 11-04-2015, 01:42 AM
  #8  
Newbie
Thread Starter
 
Fubar92627's Avatar
 
Join Date: Sep 2015
Location: Southern California
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts
Year: 1991
Model: Cherokee
Engine: 6 cyl. 4.0L High Output
Default

Thanks guys the torch trick worked like a charm!
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Morris4x4Center
Vendor Showcase
2
11-25-2015 09:02 AM
richardsondj
Introductions
4
11-03-2015 07:50 PM
BlueRidgeMark
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
4
11-03-2015 10:49 AM
94zj318
Cherokee Chat
0
10-26-2015 08:29 PM
bfg111
Stock Grand Cherokee Tech. All ZJ/WJ/WK Non-modified/stock questions go here!
1
10-26-2015 12:43 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Help: o2 Sensor on so tight it's like it's weldedon!



All times are GMT -5. The time now is 04:41 PM.