Headlights Shut-off after driving awhile
The problem is after I drive for awhile my headlights shut-off. If I use my high-beams they shut-off much sooner so I have been limited to using only low-beams which still cut out after awhile anyways. When they do the only way to keep them on is to hold the high low beam lever on for awhile. After holding it for awhile, and blinding everyone coming at me, the lights will stay on for just a few minutes but then shut back off. What could be causing this problem?
CF Veteran
Joined: Sep 2011
Posts: 4,172
Likes: 4
From: Riviera, Texas
Year: 1998 Sport
Model: Cherokee
Engine: 4.0
Next time they shut off. Try to reach under and touch the headlight switch. More then likely it is over heating or the connection to the switch has melted. It is very possible that you will have to change out the switch and the connection.
CF Veteran
Joined: Feb 2012
Posts: 1,206
Likes: 2
From: Southern Oregon
Year: 1990
Model: Cherokee
Engine: 4.0
No relay, that's why your switch is most likely overheating and causing your lights to freak out to much current coming from the battery through the switch and to the headlights. You may need to replace the switch, whether or not you do replace it look into either building or buying an upgraded headlight harness. Give me a min and I'll add a link.
CF Veteran
Joined: Feb 2012
Posts: 1,206
Likes: 2
From: Southern Oregon
Year: 1990
Model: Cherokee
Engine: 4.0
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CF Veteran
Joined: Feb 2012
Posts: 1,206
Likes: 2
From: Southern Oregon
Year: 1990
Model: Cherokee
Engine: 4.0
Hope this made sense and helps you out.
Best of luck.
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Cruiser’s Headlight Upgrade Harness Instructions
It's easy to install a supplemental headlight harness.
From the factory, the voltage to the headlight bulbs travels from the battery, inside the cabin, to the headlamp switch, and then back out to the lamps via undersized wire. It's not uncommon to find only 10.5 volts at the lamps.
The supplemental harness is installed so that it provides battery voltage to the lamps and is just triggered by the factory wiring. The result is about 30% brighter headlamps and headlight switches that don't melt and burn out.
Absolutely plug and play. Remove grille and headlamp bulbs. I fed my harnesses from the passenger side starting between the battery and the back of the headlamp housing, over to the driver side. Plug the driver side bulb into the new harness. Attach the new harness's ground wire under one of the small bolts on the radiator support after scraping the paint off under it. Attach the harness to the existing harness behind the grille working toward the passenger side. . Plug the new harness plug into passenger headlamp. Plug original headlamp plug into receptacle on new harness. Attach the ground for the passenger side just like you did the driver side under a radiator support bolt. Attach relays with provided bracket on the passenger side inner fender. Connect power wires to battery.
Revised 12/10/2012
CF Veteran
Joined: May 2012
Posts: 3,004
Likes: 1
From: Wilmington,NC
Year: 1989
Model: Cherokee
Engine: 4.0
Heres a very well written and pretty easy to understand write up of how to make your own headlight harness up grade http://go.jeep-xj.info/HowtoHeadlightLoom.htm
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