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Headlight Upgrades
Thread Starter
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Has anyone added in fuses to to the Putco harness?
I am a bit concerned that the harness has the battery connected to the relays and head lights without any fuses in the harness.
If I am using the stock headlights what fuse should I used for each relay? I am thinking 20 amp.
Has anyone done this? I am thinking a crimping connectors on the ends of two prewired fuse holders and putting it in the two lines to the battery to provide protection. Or possibly use circuit breakers. I hate electrical fires.
I am a bit concerned that the harness has the battery connected to the relays and head lights without any fuses in the harness.
If I am using the stock headlights what fuse should I used for each relay? I am thinking 20 amp.
Has anyone done this? I am thinking a crimping connectors on the ends of two prewired fuse holders and putting it in the two lines to the battery to provide protection. Or possibly use circuit breakers. I hate electrical fires.
Seasoned Member
Joined: Jan 2011
Posts: 258
Likes: 0
From: Volcano, HI
Year: 1992
Model: Cherokee
Engine: 4.0L HO
I soldered inline connectors and used 15amp fuses. I read 15's wuld do but if anyone else with more experience in this stuff chimed in... So far no blwn fuses.
I don't understand the issues with the relays I have had this same harness on my pick up since 06-07 and never had an issue with them . I hope putcos quality has not gone down the crapper !?
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Seasoned Member
Joined: Jan 2011
Posts: 258
Likes: 0
From: Volcano, HI
Year: 1992
Model: Cherokee
Engine: 4.0L HO
Originally Posted by ATCBrian
OK. Both relays work on High Beams, but I can't get the Low Beams to come on at all!! WTF!
defective harness? Or installer?
defective harness? Or installer?
Member
Joined: Sep 2012
Posts: 170
Likes: 0
From: pacific northwest
Year: 2000
Model: Cherokee
Engine: 4.0
my boss has fuses on his harness that he put inline, bought the spade connector style and put them inline, I believe his are 15 amp too.. I think its a smart idea to have them in. he also upgraded the ground connections to a better connector. still waiting for my harness and gonna do the upgrades to it before I install it. may look at a different relay set up and wire that in too... heard some people say the relays can be defective and you cant find them easily if you need one... just my 2 cents of thought. minus tax of course
Thread Starter
::CF Moderator::
Joined: Aug 2011
Posts: 43,971
Likes: 1,578
From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Relays can be found. Someone posted up the Autozone part number once and I failed to write it down... I'll save it next time.
www.rushps.com is now making harnesses.
www.rushps.com is now making harnesses.
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Relays can be found. Someone posted up the Autozone part number once and I failed to write it down... I'll save it next time.
www.rushps.com is now making harnesses.
www.rushps.com is now making harnesses.




