Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Front end hardware?

Thread Tools
 
Search this Thread
 
Old Jul 11, 2019 | 09:13 AM
  #1  
vroomvroom's Avatar
Thread Starter
Seasoned Member
 
Joined: Jul 2019
Posts: 417
Likes: 96
From: North Carolina
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0 I6
Default Front end hardware?

Hey all,

I have a 1996 Jeep XJ and need to know where to get the front end hardware from? I've searched and searched and can't figure out what exactly I need.
Headlight bezels, turn signals, and side markers don't seem to have a tight fit. My side markers keep popping out when I drive my Jeep. Any idea what screws, washers, and nuts I may need?

Please don't say the junkyard. The junkyard near me doesn't usually have any XJs. If they do, they are the newer body style 97+.
Any help is appreciated. Thanks.
Reply
Old Jul 11, 2019 | 10:55 AM
  #2  
PatHenry's Avatar
CF Veteran
 
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Default

Much of the stuff on the 96 and prior years has screws that run directly into threaded plastic on those pieces. Your options are likely - Hit the hardware store and buy the next size up screws or Macguyver some kind of tighter fastening or buy new pieces from Quadratec/Amazon. The hardware store will have a variety of common size fastening mechanisms, clips, etc, probably in the plastic trays in the "bag your own" section.
Reply
Old Jul 16, 2019 | 08:02 PM
  #3  
vroomvroom's Avatar
Thread Starter
Seasoned Member
 
Joined: Jul 2019
Posts: 417
Likes: 96
From: North Carolina
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0 I6
Default .

Originally Posted by PatHenry
Much of the stuff on the 96 and prior years has screws that run directly into threaded plastic on those pieces. Your options are likely - Hit the hardware store and buy the next size up screws or Macguyver some kind of tighter fastening or buy new pieces from Quadratec/Amazon. The hardware store will have a variety of common size fastening mechanisms, clips, etc, probably in the plastic trays in the "bag your own" section.
I bought a brand new headlight bezel and it's definitely NOT threaded plastic. What now? Can anyone help me figure out how this is secured please?
Reply
Old Jul 16, 2019 | 09:01 PM
  #4  
PatHenry's Avatar
CF Veteran
 
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Default

If your new bezel is like mine was, you'll see exactly what I mean when you go to attach the sidemarker... not only threading into the plastic, but you'll be cutting those threads yourself.

Ok, so as I recall, there are two screws that attach the bezel to the fender - those may be welded nuts, or a backing piece.. on the side I was doing, they were holes. I used very long thin bolts with a tiny nut and washer on the inside of the fender (lots of "feel" more than looking). There is another screw on the inside. This was attached to a fiberglass piece that the P.O. had put a big screw right into the fiberglass.. not optimal, but it has held up.
I have no idea on the bottom, there was no bumper on mine save for a welded bar of steel... I just tightened the grill trim to the bezel with a bolt and on the other side I used a butterfly type thing that I hooked behind a sturdy piece of fiberglass.. it doesn't move seems fine..

You have to wonder why your trim pieces are loose - is it missing female connecting bits.. are they wallowed out, did a mounting point break, etc. and see what the best solution is.

If you want OEM, you may find replacements in the "Help!" stuff by Dorman at the parts store, in the "auto trim fasteners" at a good hardware store (the larger Ace one town over has more than the one down the street for me) or at the junkyard.

The best way to find the original hardware style is via "the other side" on your own Jeep, or the junkyard or the parts catalog. I can send you it if you PM me.
Reply
Old Jul 17, 2019 | 07:44 AM
  #5  
vroomvroom's Avatar
Thread Starter
Seasoned Member
 
Joined: Jul 2019
Posts: 417
Likes: 96
From: North Carolina
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0 I6
Default .

Originally Posted by PatHenry
If your new bezel is like mine was, you'll see exactly what I mean when you go to attach the sidemarker... not only threading into the plastic, but you'll be cutting those threads yourself.

Ok, so as I recall, there are two screws that attach the bezel to the fender - those may be welded nuts, or a backing piece.. on the side I was doing, they were holes. I used very long thin bolts with a tiny nut and washer on the inside of the fender (lots of "feel" more than looking). There is another screw on the inside. This was attached to a fiberglass piece that the P.O. had put a big screw right into the fiberglass.. not optimal, but it has held up.
I have no idea on the bottom, there was no bumper on mine save for a welded bar of steel... I just tightened the grill trim to the bezel with a bolt and on the other side I used a butterfly type thing that I hooked behind a sturdy piece of fiberglass.. it doesn't move seems fine..

You have to wonder why your trim pieces are loose - is it missing female connecting bits.. are they wallowed out, did a mounting point break, etc. and see what the best solution is.

If you want OEM, you may find replacements in the "Help!" stuff by Dorman at the parts store, in the "auto trim fasteners" at a good hardware store (the larger Ace one town over has more than the one down the street for me) or at the junkyard.

The best way to find the original hardware style is via "the other side" on your own Jeep, or the junkyard or the parts catalog. I can send you it if you PM me.
Thank you for a detailed explanation! I couldn't find much information on this topic. This was informative and a great starting point for me. I appreciate it!
Reply
Old Jul 17, 2019 | 12:57 PM
  #6  
PatHenry's Avatar
CF Veteran
 
Joined: Nov 2017
Posts: 3,700
Likes: 238
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Default

Originally Posted by vroomvroom
Thank you for a detailed explanation! I couldn't find much information on this topic. This was informative and a great starting point for me. I appreciate it!
No problem - body and trim stuff can be a pain in the butt. Let us know how everything turns out!
Reply
Old Jul 17, 2019 | 04:59 PM
  #7  
Spencer_P's Avatar
CF Veteran
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2017
Posts: 1,560
Likes: 307
From: MO
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0
Default

If it is just the hardware you need, team Cherokee sells a lot of the oem screws and bolts.
Reply
Old Jul 19, 2019 | 05:19 PM
  #8  
awg's Avatar
awg
CF Veteran
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2016
Posts: 3,816
Likes: 725
Year: 96
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by vroomvroom
Hey all,

I have a 1996 Jeep XJ and need to know where to get the front end hardware from? I've searched and searched and can't figure out what exactly I need.
Headlight bezels, turn signals, and side markers don't seem to have a tight fit. My side markers keep popping out when I drive my Jeep. Any idea what screws, washers, and nuts I may need?

Please don't say the junkyard. The junkyard near me doesn't usually have any XJs. If they do, they are the newer body style 97+.
Any help is appreciated. Thanks.
Ok..I wont say junkyard...but the best place is to personally get the bits you want is off a wreck..or off someone on the list who will mail them to you from a vehicle they are wrecking.

Once you know what you have, replace them with stainless
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
sebhinton
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
Oct 9, 2012 09:00 PM
MonacaYankee
Wanted
6
Jul 11, 2010 03:44 PM
chiefcherokee
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
8
Jan 1, 2009 03:18 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 04:42 PM.