floor pans!
Thread Starter
Seasoned Member
Joined: Feb 2011
Posts: 279
Likes: 0
From: Altoona, Pa
Year: 1999
Model: Cherokee
Engine: 4.0
The dreaded floor pans ugh... the story goes, the only keeping me and passengers from the ground is almost only carpet. My question is with novice welding experience. Should I purchase a welder and new floor pans, (or just sheet metal.) Or have a friend that offered to do the front for $300-$400, or any other budget friendly options. I have children would want it to be safe but also don't have have a large budget. Any advice is much appreciated!
CF Veteran


Joined: Mar 2015
Posts: 1,203
Likes: 155
From: Northern CT
Year: 1995
Model: Cherokee
Engine: Turbo 4.0
You will spend more than 400 for a mig welder, wiring to run the mig, and gas. Or you can do as I did. My driver side is an Integra hood, passenger side is an explorer hood. Self tap screws and caulk. Spray rubber the **** out of the bottom and done. If you care about this jeep don't do this. Still safer than just carpet.
Thread Starter
Seasoned Member
Joined: Feb 2011
Posts: 279
Likes: 0
From: Altoona, Pa
Year: 1999
Model: Cherokee
Engine: 4.0
You will spend more than 400 for a mig welder, wiring to run the mig, and gas. Or you can do as I did. My driver side is an Integra hood, passenger side is an explorer hood. Self tap screws and caulk. Spray rubber the **** out of the bottom and done. If you care about this jeep don't do this. Still safer than just carpet.
Thread Starter
Seasoned Member
Joined: Feb 2011
Posts: 279
Likes: 0
From: Altoona, Pa
Year: 1999
Model: Cherokee
Engine: 4.0
You will spend more than 400 for a mig welder, wiring to run the mig, and gas. Or you can do as I did. My driver side is an Integra hood, passenger side is an explorer hood. Self tap screws and caulk. Spray rubber the **** out of the bottom and done. If you care about this jeep don't do this. Still safer than just carpet.
CF Veteran


Joined: Mar 2015
Posts: 1,203
Likes: 155
From: Northern CT
Year: 1995
Model: Cherokee
Engine: Turbo 4.0
Only welder I had from HF was a stick welder that was given to me. I would save your money. Once I had my own shop I ended up getting an Eastwood 175. I have only had it a year but it hasn't given any trouble.
A cheap flux core welder would work. It's not going to lay down nice beads like a mig will, but you get the opportunity to learn how to do some rough fabrication. Buy some sheet metal of the proper gauge, a 4" angle grinder with some cutting and grinding disks and start learning. Before you know it, you'll be welding all sorts of stuff like rusted mower decks and other busted equipment.
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Thread Starter
Seasoned Member
Joined: Feb 2011
Posts: 279
Likes: 0
From: Altoona, Pa
Year: 1999
Model: Cherokee
Engine: 4.0
A cheap flux core welder would work. It's not going to lay down nice beads like a mig will, but you get the opportunity to learn how to do some rough fabrication. Buy some sheet metal of the proper gauge, a 4" angle grinder with some cutting and grinding disks and start learning. Before you know it, you'll be welding all sorts of stuff like rusted mower decks and other busted equipment.
CF Veteran




Joined: May 2012
Posts: 7,965
Likes: 964
From: Lost in the wilds of Virginia
Year: 1998 Classic (I'll get it running soon....) and 02 Grand
Model: Cherokee (XJ)
Engine: 4.0
Don't use Bondo. Ever. For anything. It absorbs water and creates rust behind it.
If you are a crook, you use it for patching something up to sell it to some unsuspecting victim. Or for doing body "repairs" that will last just past the warranty.
As for it being pretty.... an ugly weld us usually a weak weld. Doing sheet metal is harder than you think. Yes, you can learn to do it, but you have to burn a lot of metal to get the hang of it. You aren't going to pick it up over a weekend.
If you are a crook, you use it for patching something up to sell it to some unsuspecting victim. Or for doing body "repairs" that will last just past the warranty.
As for it being pretty.... an ugly weld us usually a weak weld. Doing sheet metal is harder than you think. Yes, you can learn to do it, but you have to burn a lot of metal to get the hang of it. You aren't going to pick it up over a weekend.
CF Veteran
Joined: Oct 2013
Posts: 5,924
Likes: 203
From: Greenville, SC
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0
I have a little hf flux core welder and I honestly would trust it with floor pans. I've done a lot of welding with it though on mowers and other projects. I would practice first then when you feel ready use it on the floors then make sure you seal all welds and seams with something and make sure to paint or bedline or something on all the work you just did.
CF Veteran
Joined: Oct 2013
Posts: 5,924
Likes: 203
From: Greenville, SC
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0
Junior Member
Joined: Sep 2012
Posts: 77
Likes: 0
From: schenectady, NY
Year: 1999
Model: Cherokee
Engine: 4.0
You can get a decent mig from Home Depot or lowes. I believe they still carry Lincoln. I wouldn't waste money on a hf welder. And do the floors right. Fix it once so you and your kids don't fall through.


