Finally building a front bumper
Thread Starter
Seasoned Member
Joined: Sep 2008
Posts: 324
Likes: 2
From: Iowa
Year: 2000
Model: Cherokee
Engine: 4.0
Heres how I made the brackets. Using front 3 stock holes and went farther back and used another hole there. you can see the nut straight below the fender flare kind of.

Then on the inside i made these bracket/braces to strengthen it up a little bit. 2 more factory holes were used.

Then on the inside i made these bracket/braces to strengthen it up a little bit. 2 more factory holes were used.
Thread Starter
Seasoned Member
Joined: Sep 2008
Posts: 324
Likes: 2
From: Iowa
Year: 2000
Model: Cherokee
Engine: 4.0
Heres a shot of piecing together the bottom. it was a trail and error kind of deal getting everything to line up and fit.

I welded in some additional braces just in case. Apparently I didn't get pics of building the grille gaurd part of it. You can also see one of the clevis mounts coming through the bumper. I welded two 3/8" and one 3/16" flat irons togehter to get the right thickness for the clevis's

After bolting it up there were some cows out on the road and I got to test it out and it worked awesome haha!

I welded in some additional braces just in case. Apparently I didn't get pics of building the grille gaurd part of it. You can also see one of the clevis mounts coming through the bumper. I welded two 3/8" and one 3/16" flat irons togehter to get the right thickness for the clevis's

After bolting it up there were some cows out on the road and I got to test it out and it worked awesome haha!
Last edited by fox128; Apr 12, 2009 at 08:56 PM.
Thread Starter
Seasoned Member
Joined: Sep 2008
Posts: 324
Likes: 2
From: Iowa
Year: 2000
Model: Cherokee
Engine: 4.0
Got 'er finished up! You can't tell, but I bolted on the bottom center pipe that the lights are mounted on becasue thats where i will make changes if I want to mount a winch or whatever without using the reciever. Rolled on some herculiner to finish it off. I figure I have 22-24 hours in it, but I'm happy with how it turned out! Just need to figure out how to kill the airbags so I can really bash into stuff......
Junior Member
Joined: Mar 2011
Posts: 50
Likes: 0
From: Waretown!
Year: 2000
Model: Cherokee
Engine: 6 in a row makes it go
Awesome work man! i've got some scrap sheet metal laying around myself and some flat stock, also got myself a welder! you've inspired me to endure many frustrating days on fabing up a bumper for my XJ
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